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Door Pull

 
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astills(at)cox.net
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PostPosted: Sun Apr 16, 2006 9:58 am    Post subject: Door Pull Reply with quote

For those of you that put door pulls on the back of the doors...how did you
attach them ,
without cutting an access hole or did you have to cut one. I don't wnat to
cut an access hole
as that would weaken the area of the pull.

Al Stills
N625AZ


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DuaneFamly(at)aol.com
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PostPosted: Sun Apr 16, 2006 10:47 am    Post subject: Door Pull Reply with quote

Good Mornin Al,

I just installed door pulls on both doors. I drilled a hole from the
outside, filed slots on both sides of the hole in order to insert a fender washer
using a hemostat, then inserted a screw and tightened it. Afterwards, I filled
the holes with flox mix until it was just above the hole and then covered it
with piece of plastic sheet that was stiff enough to stay flush with the
surface. This gave the final result a smooth flush finish that should not be
noticeable when painted.

I sent two pix to your address for clarification.

Mike Duane A207A
Redding, California
XS Conventional Gear
Jabiru 3300
Sensenich R64Z N
Ground Adjustable Prop


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nwcmc(at)tiscali.co.uk
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PostPosted: Sun Apr 16, 2006 10:51 am    Post subject: Door Pull Reply with quote

I drilled a pair of holes as close to the edge of the door as practical
to retain rigidity. These holes were for nutserts(available from
Wicks)allowing blind fixing of door pulls. These have been in use for
about 5 years without any problems. The door pulls only need to exert
enough pull to ensure the shoot bolts engage into their holes rather
than outside the door frame.

As in the early days a few aircraft managed to lose a door in flight due
to the rear shoot bolts not engaging, I decided to include microswitches
to warn if a door was not fully closed. These also work well and have on
more than one occasion brought my attention to the fact that a door was
not closed properly. This is often when an inexperienced passenger has
closed the door (a very good reason for pilots to do an independent
check). Rear door pulls minimise the risk of this but microswitches,
wiring and warning lights weigh next to nothing and give an extra layer
of safety.

Nigel Charles

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ptag.dev(at)tiscali.co.uk
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PostPosted: Sun Apr 16, 2006 11:15 am    Post subject: Door Pull Reply with quote

Hi!Alan
I put wooden ones on level with the head rests with long pop rivets and
find I never use them .....too difficult to screw round in your seat. I
do all the pulling(and pushing forward ) on the front lever guard.
Otherwise stop biting your nails !!!

Regards
Bob Harrison G-PTAG Europa MKI/Jabiru 3300

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josok-e(at)ukolo.fi
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PostPosted: Sun Apr 16, 2006 12:16 pm    Post subject: Door Pull Reply with quote

That's what i thought Bob, sitting in this half finished plane, trying to
pull the door shut. I think i will make a 2 finger grab ledge on the
window sill, as much aft as possible, but before where my shoulders should
be. Would that work?

Regards,

Jos Okhuijsen

workshopcam http://www.okhuijsen.org/plane
http:www.europaowners.org/kit600
mono xs, top on, gear in, tail wheel in, wings set, flapdrive in, tail
closed, tailwheel in, tail top in, blue stuff filled, sanded and primed,
fuel system in, doors fitting.


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ptag.dev(at)tiscali.co.uk
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PostPosted: Sun Apr 16, 2006 2:17 pm    Post subject: Door Pull Reply with quote

Hi! Jos.
IMHO and with 600 hours experience ......I always put the passenger in
and shut his door (except my trusted Ivor Phillips) Then as I
said.....with my door provided it is pushed FORWARD and pulled to with
the door lever guard as the lever is operated shuts without a problem
THEN THE PASSENGER IS REQUESTED TO DO A VISUAL CHECK ON THE REAR OF MY
DOOR.
Of course the electrical verification is good gear but that ain't
anything to do with pulling the door,.......... on the other hand if you
are a .......contortionist!
Regards
Bob Harrison G-PTAG Europa MKI/Jabiru 3300

Robt.C.Harrison
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kheindl(at)msn.com
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PostPosted: Sun Apr 16, 2006 2:22 pm    Post subject: Door Pull Reply with quote

I agree, it is one of many completely unnecessary jobs. The doors usually
close at both ends. I always test the right door back corner by pushing with
my right hand, and the left door by pushing with my elbow.

Karl

[quote]From: "R.C.Harrison" <ptag.dev(at)tiscali.co.uk>
Reply-To: europa-list(at)matronics.com
To: <europa-list(at)matronics.com>
Subject: RE: Door Pull
Date: Sun, 16 Apr 2006 20:11:02 +0100



Hi!Alan
I put wooden ones on level with the head rests with long pop rivets and
find I never use them .....too difficult to screw round in your seat. I
do all the pulling(and pushing forward ) on the front lever guard.
Otherwise stop biting your nails !!!

Regards
Bob Harrison G-PTAG Europa MKI/Jabiru 3300

--


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nwcmc(at)tiscali.co.uk
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PostPosted: Sun Apr 16, 2006 2:57 pm    Post subject: Door Pull Reply with quote

Quote:
THE PASSENGER IS REQUESTED TO DO A VISUAL CHECK ON THE REAR OF MY
DOOR.

Of course the electrical verification is good gear but that ain't
anything to do with pulling the door,.......... on the other hand if you
are a .......contortionist!<

I am not prepared to rely on a passenger to check any aspect which will
affect flight safety. Maybe it is OK if your passenger is very familiar
but at the end of the day it is down to the pilot.

I would be more inclined to use the passenger to use the door pull on
the port door whilst I close it. I can then check that it is closed
either electrically or visually. My microswitches are very sensitive and
turn on the light even when the handle is only lifted 5mm. There action
is in effect tested every time the door is open or closed.

Nigel Charles


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nwcmc(at)tiscali.co.uk
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PostPosted: Sun Apr 16, 2006 3:05 pm    Post subject: Door Pull Reply with quote

Quote:
I agree, it is one of many completely unnecessary jobs. The doors
usually

close at both ends. <

Some doors fit better than others. Slight distortion often means that
the door has to be pushed forward at the base as it is closed otherwise
the rear latch will not engage. Fitting door pulls and microswitches is
only half a day's work. Should any door latch not get engaged properly
the door will leave the aircraft once it is airborne resulting in a much
bigger job later apart from the flight safety implications. Fortunately
it has been some time since we had a door come off in flight. Perhaps we
are all being vigilant enough with our checks.

Regardless of whether these items are fitted make sure your doors are
closed properly before every flight.

Nigel Charles


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jaussi(at)ubtanet.com
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PostPosted: Sun Apr 16, 2006 5:27 pm    Post subject: Door Pull Reply with quote

I built up small foam bumps...about 3 inches long and 3/8" high on the lower
window frame and about 3" behind center then glassed them over with bid.
This gives enough grip for pull as most of the pressure in mine needs to be
down and in. They are really not very noticeable visually.

Curtis Jaussi N6125A

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topglock(at)cox.net
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PostPosted: Sun Apr 16, 2006 5:47 pm    Post subject: Door Pull Reply with quote

I would have done the same thing, had I not already painted my doors.
However, I've found that a piece of aluminum, bent to the right shape
and bonded to the door, then riveted on the side and screwed from the
top works very well. My doors seal so tight that the pull was
necessary. As to controting around to sue them, I find that leaving my
shoulders outlide of the harness, until the doors are sealed, allows me
to turn enough, in the seat to get the job done. When Mary is with me,
I pull her door and she pulls mine... Wink

Jeff - Baby Blue
164 hours

jaussi(at)ubtanet.com wrote:

[quote]

I built up small foam bumps...about 3 inches long and 3/8" high on the lower
window frame and about 3" behind center then glassed them over with bid.
This gives enough grip for pull as most of the pressure in mine needs to be
down and in. They are really not very noticeable visually.

Curtis Jaussi N6125A

--


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snowgoose(at)telus.net
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PostPosted: Sun Apr 16, 2006 7:28 pm    Post subject: Door Pull Reply with quote

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mikenjulie.parkin(at)btop
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PostPosted: Sun Apr 16, 2006 10:09 pm    Post subject: Door Pull Reply with quote

Quote:


Fitting door pulls and microswitches is only half a day's work.
Should any door latch not get engaged properly
the door will leave the aircraft once it is airborne resulting in a much
bigger job later apart from the flight safety implications. Fortunately
it has been some time since we had a door come off in flight. Perhaps we
are all being vigilant enough with our checks.


It seems to me that this MOD comes under the heading of desirable rather
than essential. It is a nice touch but unnecessary if you give the door a
visual inspection during/after closing. If the door is not latched
properly, it is very obvious - 'If you look'. It would be total buffoonery
to miss an incorrectly latched front bolt - the rear latch is more likely.
However, to say the 'door will leave the aircraft' once airborne is also
incorrect - it happened once to me and the door stayed on.
I am more diligent about checking the door now and I hope that if I
incorrectly close the door and I do not visually check for correct closing
that the error and the omission do not occur at the same time. I would
concede though Nigel that, such a an event would likely be prevented by the
existence of microswitches. (Unless the third hole were to line up in the
error chain).

Incidentally, when I took off with the rear latch incorrectly engaged, the
first indication was an unusal flow of hot air entering the cockpit through
the gear lever slot - a dead give away if you have felt it before.

regards,

Mike


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