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warp propeller bolts

 
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icubob(at)gmail.com
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PostPosted: Fri Apr 09, 2010 3:46 am    Post subject: warp propeller bolts Reply with quote

hi all,
 warp suggests using lock nuts on their attachment of their hub to the engine.  has anyone run into a faa inspecter that wants to see a drilled bolt and a cotter key? maybe i should go that route from the start?
           bob noffs 
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Pat Reilly



Joined: 06 Aug 2009
Posts: 345

PostPosted: Fri Apr 09, 2010 5:22 am    Post subject: warp propeller bolts Reply with quote

Bob, I have a Warp Drive. No problem with the FAA inspection and Nyloc nuts. There was no comment made so I can't really say the nuts were noticed. The spinner was off for the inspection though. The AP I had do the condition inspection asked about them. I commented that's what the mfg specified.
 
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
 


 
On Fri, Apr 9, 2010 at 6:45 AM, bob noffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:
Quote:
hi all,
 warp suggests using lock nuts on their attachment of their hub to the engine.  has anyone run into a faa inspecter that wants to see a drilled bolt and a cotter key? maybe i should go that route from the start?
           bob noffs 
Quote:


arget="_blank">http://www.matronics.com/Navigator?Kitfox-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution


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Pat Reilly
Mod 3 582 Rebuild
Rockford,IL
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Roger Lee



Joined: 10 Jan 2006
Posts: 1464
Location: Tucson, Az.

PostPosted: Fri Apr 09, 2010 5:59 am    Post subject: Re: warp propeller bolts Reply with quote

no problem with Nylocs. I think most of the warp folks use Nylocs.

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Vic Baker



Joined: 11 Jan 2006
Posts: 71
Location: Carson City, Nevada

PostPosted: Fri Apr 09, 2010 6:07 am    Post subject: warp propeller bolts Reply with quote

Bob, same as Pat here, FAA inspector asked about the torque check schedule only.




Vic Baker
S7 912S Warp
Carson City, Nv
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kirkhull(at)kc.rr.com
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PostPosted: Fri Apr 09, 2010 4:54 pm    Post subject: warp propeller bolts Reply with quote

If the FAA questions it just tell him that is the manufacturers recommendation. But proper torque is very important on these as the parts are not drilled to a close tolerance so they will really bang around if they are not kept tight.


From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Vic Baker
Sent: Friday, April 09, 2010 8:53 AM
To: kitfox-list(at)matronics.com
Subject: Re: warp propeller bolts


Bob, same as Pat here, FAA inspector asked about the torque check schedule only.









Vic Baker
S7 912S Warp
Carson City, Nv
[quote]
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PostPosted: Fri Apr 09, 2010 5:07 pm    Post subject: warp propeller bolts Reply with quote

thanks to all for the input. sounds like i dont need castellated nuts and cotter keys. one more question for the self locking nuts....how frequently should they be retorqued? how often should the nuts be replaced?
 bob noffs
On Fri, Apr 9, 2010 at 7:53 PM, kirk hull <kirkhull(at)kc.rr.com (kirkhull(at)kc.rr.com)> wrote:
[quote]
If the FAA questions it just tell him that is the  manufacturers recommendation.  But proper torque is very important on these as the parts are not drilled to a close tolerance so they will really bang around if they are not kept tight.
 

From: owner-kitfox-list-server(at)matronics.com (owner-kitfox-list-server(at)matronics.com) [mailto:owner-kitfox-list-server(at)matronics.com (owner-kitfox-list-server(at)matronics.com)] On Behalf Of Vic Baker
Sent: Friday, April 09, 2010 8:53 AM
To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)


Subject: Re: warp propeller bolts





 
Bob,  same as Pat here,  FAA inspector asked about the torque check schedule only.

 

 

 

 

Vic Baker
S7 912S Warp
Carson City, Nv
[quote]
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PostPosted: Fri Apr 09, 2010 5:07 pm    Post subject: warp propeller bolts Reply with quote

yea, i know. i meant cotter pins.
 bob noffs
On Fri, Apr 9, 2010 at 8:06 PM, bob noffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:
[quote] thanks to all for the input. sounds like i dont need castellated nuts and cotter keys. one more question for the self locking nuts....how frequently should they be retorqued? how often should the nuts be replaced?
 bob noffs

On Fri, Apr 9, 2010 at 7:53 PM, kirk hull <kirkhull(at)kc.rr.com (kirkhull(at)kc.rr.com)> wrote:
[quote]
If the FAA questions it just tell him that is the  manufacturers recommendation.  But proper torque is very important on these as the parts are not drilled to a close tolerance so they will really bang around if they are not kept tight.
 

From: owner-kitfox-list-server(at)matronics.com (owner-kitfox-list-server(at)matronics.com) [mailto:owner-kitfox-list-server(at)matronics.com (owner-kitfox-list-server(at)matronics.com)] On Behalf Of Vic Baker
Sent: Friday, April 09, 2010 8:53 AM
To: kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)


Subject: Re: Kitfox-List: warp propeller bolts






 
Bob,  same as Pat here,  FAA inspector asked about the torque check schedule only.

 

 

 

 

Vic Baker
S7 912S Warp
Carson City, Nv
[quote]
---


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Dick Maddux



Joined: 24 Jun 2008
Posts: 516
Location: Milton, Fl

PostPosted: Sat Apr 10, 2010 5:48 am    Post subject: warp propeller bolts Reply with quote

The prop bushings on my Warp are threaded so I am able to torque the prop and safety wire the drilled heads of the bolts. (ala: a conventional aircraft) There must have been a change in the Rotax prop flange somewhere along the line because every hole(except the larger outer) is threaded. I have a mid 90's engine.
When I tried the Kiev prop I had to remove the prop bushings as the Kiev hub fastened to the inner ring of holes on the prop flange.  This inner ring of holes on the prop flange was also threaded and I was able to torque the bolts and used lock nuts on the back to give more thread area. I drilled the heads of the bolts and used safety wire there.(probably overkill) I don't really like that method of fastening the hub to the inner ring of holes but that's the only way to do it..The Warp system seems to be more stable with the bushings, wider hub support,etc
I ended up going back to the Warp as I had the wrong Kiev prop (was for 100hp) and it didn't perform as well at cruise. I have ordered the proper shorter blade Kiev and will give that one a shot cause I sure like it. It is one smooth prop. (like a turbine)
        Dick Maddux
        Fox 4-1200
        912 UL
        Milton,Fl
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sat Apr 10, 2010 7:31 am    Post subject: warp propeller bolts Reply with quote

Their outlook is probably the same as Ivo. That is amateur mechanics are terrified to cut a piece of lock wire to check a torque for regular scheduled maintenance. I think they are wrong but do what I’m told by the Mfgr.

Noel

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of bob noffs
Sent: April 9, 2010 9:16 AM
To: kitfox-list(at)matronics.com
Subject: warp propeller bolts


hi all,

warp suggests using lock nuts on their attachment of their hub to the engine. has anyone run into a faa inspecter that wants to see a drilled bolt and a cotter key? maybe i should go that route from the start?

  bob noffs
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sat Apr 10, 2010 7:32 am    Post subject: warp propeller bolts Reply with quote

There are several instances where the manufacturers maintenance manuals will specify things that fly in the face of conventional procedures but in all those instances the manual is the law and must be followed.

Noel

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Patrick Reilly
Sent: April 9, 2010 10:47 AM
To: kitfox-list(at)matronics.com
Subject: Re: warp propeller bolts


Bob, I have a Warp Drive. No problem with the FAA inspection and Nyloc nuts. There was no comment made so I can't really say the nuts were noticed. The spinner was off for the inspection though. The AP I had do the condition inspection asked about them. I commented that's what the mfg specified.



Pat Reilly

Mod 3 582 Rebuild

Rockford, IL







On Fri, Apr 9, 2010 at 6:45 AM, bob noffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:
hi all,

warp suggests using lock nuts on their attachment of their hub to the engine. has anyone run into a faa inspecter that wants to see a drilled bolt and a cotter key? maybe i should go that route from the start?

  bob noffs
Quote:
arget="_blank">http://www.matronics.com/Navigator?Kitfox-Listttp://forums.matronics.com_blank">http://www.matronics.com/contribution




--
Pat Reilly
Mod 3 582 Rebuild
Rockford,IL
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Roger Lee



Joined: 10 Jan 2006
Posts: 1464
Location: Tucson, Az.

PostPosted: Sat Apr 10, 2010 2:25 pm    Post subject: Re: warp propeller bolts Reply with quote

Hi BOB,

The long 8.8 bolts on the hub with the Nylocs are torqued to 174 in/lbs for a Warp. Other prop Mfg's have different specs. You can check them every annual. Replacing them? Well some say if you take it off replace it. Some say if you take it off 2-3 times and others say if you can unscrew them by hand. Kind of depends who you want to listen to. For me it depends on what a nut is holding in place and how critical it is. Having done this for many years I would say if you take it off a couple of times then toss it and put a new one on. Others here may tell you use it once then toss it. Once on though and never have removed it, then there is no reason to change it, unless something odd happens.


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Tucson, Az.
Rotax Instructor & Rotax IRC
Light Sport Repairman
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