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new air problem

 
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Bill1200



Joined: 19 Oct 2008
Posts: 111
Location: medford oregon

PostPosted: Wed Jun 02, 2010 7:28 am    Post subject: new air problem Reply with quote

Replaced compressor 7 months ago and all has been well, until.....
Left the air valve open by mistake after a flight about 3 weeks ago. Pressure had bled down to about 2, when I got back a few days later. Thought no big deal, filled it up externally and went about my flight. Then on the next flight prep noticed the pressure down to about 3, checked the valve which was off. Started OK at 3, but noticed VERY slow build up, barely got up to 4 during the flight. Checked the snot valve yesterday and seems good (no leak). Checked pressure after several days on the ground with no loss of pressure (valve off). Took the pressure down to 2 by actuating flaps, ran at 50% sitting on the ground, took about 10minutes to get to 3.
Another thing I've noticed, when I fill it externally it pops off about 6 and bleeds down to about 5.5. Never has the compressor got up to 5.5 either the old one or the new one. Don;t understand that.
So, question is where to start looking for MOST likely leak source??????


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LawnDart



Joined: 05 Jun 2006
Posts: 64

PostPosted: Wed Jun 02, 2010 7:39 am    Post subject: Re: new air problem Reply with quote

Most likely the line from compressor to snot bottle. They can develop hairline cracks and cause the slow build-up symptom (I find clacks near the fitting near snot bottle). Another possibility is are the fittings at the compressor.

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Bill1200



Joined: 19 Oct 2008
Posts: 111
Location: medford oregon

PostPosted: Wed Jun 02, 2010 8:00 am    Post subject: Re: new air problem Reply with quote

Thanks, spray soapy water in those areas? Also heard about an electronic air leak detector. Any truth to that?

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PostPosted: Wed Jun 02, 2010 8:11 am    Post subject: new air problem Reply with quote

Amprobe ULD 300 Ultrasonic Gas Leak Detector

--


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mark.bitterlich(at)navy.m
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PostPosted: Wed Jun 02, 2010 8:15 am    Post subject: new air problem Reply with quote

LawnDart (which is what we call F-18's in the Corps) mentioned the line
going from the compressor to the snot valve. This line ... The one with
the "loop" in it .........fails a lot. Which is why in some other
Russian designs (notably the Sukhoi's) they replace this with a steel
braided flex line, which is what I have done as well in my YAK-50.
Problem solved. I think Doug Sapp might even be able to make these
things for you. Not sure, but worth asking. He also mentioned there
can be leaks in the Banjo Fitting at the compressor. This is also right
on the money, and there is check valve in there that can leak as well.
What I have done is to reverse pressurize this line by removing it from
the snot valve, and then hooking it to a high pressure source and
applying 700 psi and listening for leaks. The Banjo Fitting at the
compressor uses crush washers and if you don't put in new ones once you
have taken it apart and put it back together again, it might leak. I've
gotten away with not using new ones a few times, but .... Luck of the
draw.

I will offer one more thing. I have noticed that when I have had to use
the external filling port, that if I am not careful I can put in WAY too
much air in there VERY quickly, with the result that the pop-off valve
really starts banging away. No big deal right? Well, not so fast.
After I have done that, the stupid thing starts to LEAK! Usually this
happens on an aircraft that has not had the pop-off seal replaced in a
blue moon, and the abuse of having it really go nuts during a ground air
fill-up is the straw that broke the camels back. Another good
indication of the beginning of the end is a pop-off valve that hisses
and very slowly seats, which is about what you were describing.

There is difference somewhere in the air design between the YAK-50 and
52, and since I don't own a 52 I really would feel better asking Dennis
about this... But for example on the 50, the emergency air bottle is
filled by the compressor, and in the 52 it is only filled from the
external source. I also am not sure about the check valve differences
between the 50 and 52. It is POSSIBLE that on the 52 that the pop-off
valve is still in the loop even with the bottle valve closed. Not sure
of that... It's out of the loop in the 50... But I just don't know on
the 52.

Bottom line:

It might also be worth your time looking at the pop-off valve for slow
leaks. It also might cause slow pressurization with the engine running.
You can also take high pressure air and put it into the system just like
the compressor does from the snot valve fitting and check for leaks that
way too.

Mark Bitterlich

P.s. A good indication of whether you have a cracked line, or leaking
banjo fitting from the compressor to the snot valve is to follow this
simple test. Start engine, let the pressure come up just a tad, then
shut everything down and closed all valves. Wait about 15 minutes or so
and then open the snot valve. Do you get a good rush of air like you
usually do? If you do, then more than likely you have no leaks between
the compressor and the snot valve. If you open the snot valve and get
no air rushing out, or much less than you remember from the past, then
you probably do have a leak in that area.


--


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Bill1200



Joined: 19 Oct 2008
Posts: 111
Location: medford oregon

PostPosted: Wed Jun 02, 2010 8:34 am    Post subject: Re: new air problem Reply with quote

Thanks so much. That may very well be it. I've noticed after last couple of flights when I open the snot valve I don't hear it from the cockpit which I usually can.

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ph451(at)yahoo.com
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PostPosted: Wed Jun 02, 2010 2:45 pm    Post subject: new air problem Reply with quote

Lawn darts are F-16s

--- On Wed, 6/2/10, Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil> wrote:
[quote]
From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil>
Subject: RE: new air problem
To: yak-list(at)matronics.com
Date: Wednesday, June 2, 2010, 5:14 PM

--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil (mark.bitterlich(at)navy.mil)>

LawnDart (which is what we call F-18's in the Corps) mentioned the line
going from the compressor to the snot valve. This line ... The one with
the "loop" in it .........fails a lot. Which is why in some other
Russian designs (notably the Sukhoi's) they replace this with a steel
braided flex line, which is what I have done as well in my YAK-50.
Problem solved.  I think Doug Sapp might even be able to make these
things for you. Not sure, but worth asking. He also mentioned there
can be leaks in the Banjo Fitting at the compressor. This is also right
on the money, and there is check valve in there that can leak as well.
What I have done is to reverse pressurize this line by removing it from
the snot valve, and then hooking it to a high pressure source and
applying 700 psi and listening for leaks. The Banjo Fitting at the
compressor uses crush washers and if you don't put in new ones once you
have taken it apart and put it back together again, it might leak.  I've
gotten away with not using new ones a few times, but .... Luck of the
draw.

I will offer one more thing. I have noticed that when I have had to use
the external filling port, that if I am not careful I can put in WAY too
much air in there VERY quickly, with the result that the pop-off valve
really starts banging away. No big deal right? Well, not so fast.
After I have done that, the stupid thing starts to LEAK! Usually this
happens on an aircraft that has not had the pop-off seal replaced in a
blue moon, and the abuse of having it really go nuts during a ground air
fill-up is the straw that broke the camels back. Another good
indication of the beginning of the end is a pop-off valve that hisses
and very slowly seats, which is about what you were describing.

There is difference somewhere in the air design between the YAK-50 and
52, and since I don't own a 52 I really would feel better asking Dennis
about this... But for example on the 50, the emergency air bottle is
filled by the compressor, and in the 52 it is only filled from the
external source. I also am not sure about the check valve differences
between the 50 and 52. It is POSSIBLE that on the 52 that the pop-off
valve is still in the loop even with the bottle valve closed. Not sure
of that... It's out of the loop in the 50... But I just don't know on
the 52.

Bottom line:

It might also be worth your time looking at the pop-off valve for slow
leaks. It also might cause slow pressurization with the engine running.
You can also take high pressure air and put it into the system just like
the compressor does from the snot valve fitting and check for leaks that
way too.

Mark Bitterlich

P.s. A good indication of whether you have a cracked line, or leaking
banjo fitting from the compressor to the snot valve is to follow this
simple test. Start engine, let the pressure come up just a tad, then
shut everything down and closed all valves. Wait about 15 minutes or so
and then open the snot valve. Do you get a good rush of air like you
usually do? If you do, then more than likely you have no leaks between
the compressor and the snot valve.  If you open the snot valve and get
no air rushing out, or much less than you remember from the past, then
you probably do have a leak in that area.
--


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radiopicture



Joined: 23 Jun 2008
Posts: 263

PostPosted: Wed Jun 02, 2010 2:53 pm    Post subject: new air problem Reply with quote

Lawn darts were sold under the trade name "Jarts", and featured a weighted, sharpened business end until some newly disfigured whiner sued. Don't see what airplanes have to do with this.
On Jun 2, 2010, at 6:43 PM, Paul Hamlin wrote:
[quote]Lawn darts are F-16s

--- On Wed, 6/2/10, Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil (mark.bitterlich(at)navy.mil)> wrote:
[quote]
From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil (mark.bitterlich(at)navy.mil)>
Subject: RE: new air problem
To: yak-list(at)matronics.com (yak-list(at)matronics.com)
Date: Wednesday, June 2, 2010, 5:14 PM

--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil (mark.bitterlich(at)navy.mil)>

LawnDart (which is what we call F-18's in the Corps) mentioned the line
going from the compressor to the snot valve. This line .. The one with
the "loop" in it .........fails a lot. Which is why in some other
Russian designs (notably the Sukhoi's) they replace this with a steel
braided flex line, which is what I have done as well in my YAK-50.
Problem solved. I think Doug Sapp might even be able to make these
things for you. Not sure, but worth asking. He also mentioned there
can be leaks in the Banjo Fitting at the compressor. This is also right
on the money, and there is check valve in there that can leak as well.
What I have done is to reverse pressurize this line by removing it from
the snot valve, and then hooking it to a high pressure source and
applying 700 psi and listening for leaks. The Banjo Fitting at the
compressor uses crush washers and if you don't put in new ones once you
have taken it apart and put it back together again, it might leak. I've
gotten away with not using new ones a few times, but ... Luck of the
draw.

I will offer one more thing. I have noticed that when I have had to use
the external filling port, that if I am not careful I can put in WAY too
much air in there VERY quickly, with the result that the pop-off valve
really starts banging away. No big deal right? Well, not so fast.
After I have done that, the stupid thing starts to LEAK! Usually this
happens on an aircraft that has not had the pop-off seal replaced in a
blue moon, and the abuse of having it really go nuts during a ground air
fill-up is the straw that broke the camels back. Another good
indication of the beginning of the end is a pop-off valve that hisses
and very slowly seats, which is about what you were describing.

There is difference somewhere in the air design between the YAK-50 and
52, and since I don't own a 52 I really would feel better asking Dennis
about this... But for example on the 50, the emergency air bottle is
filled by the compressor, and in the 52 it is only filled from the
external source. I also am not sure about the check valve differences
between the 50 and 52. It is POSSIBLE that on the 52 that the pop-off
valve is still in the loop even with the bottle valve closed. Not sure
of that... It's out of the loop in the 50... But I just don't know on
the 52.

Bottom line:

It might also be worth your time looking at the pop-off valve for slow
leaks. It also might cause slow pressurization with the engine running.
You can also take high pressure air and put it into the system just like
the compressor does from the snot valve fitting and check for leaks that
way too.

Mark Bitterlich

P.s. A good indication of whether you have a cracked line, or leaking
banjo fitting from the compressor to the snot valve is to follow this
simple test. Start engine, let the pressure come up just a tad, then
shut everything down and closed all valves. Wait about 15 minutes or so
and then open the snot valve. Do you get a good rush of air like you
usually do? If you do, then more than likely you have no leaks between
the compressor and the snot valve. If you open the snot valve and get
no air rushing out, or much less than you remember from the past, then
you probably do have a leak in that area.
--


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PostPosted: Wed Jun 02, 2010 7:32 pm    Post subject: new air problem Reply with quote

That would be true. Now do you know what AF Base was associated with that terminology? Hint it was the first operation base for the F-16 A as they came into the inventory.
Doc

From: owner-yak-list-server(at)matronics.com [mailto:owner-yak-list-server(at)matronics.com] On Behalf Of Paul Hamlin
Sent: Wednesday, June 02, 2010 5:43 PM
To: yak-list(at)matronics.com
Subject: RE: new air problem


Lawn darts are F-16s

--- On Wed, 6/2/10, Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil> wrote:

From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E <mark.bitterlich(at)navy.mil>
Subject: RE: new air problem
To: yak-list(at)matronics.com
Date: Wednesday, June 2, 2010, 5:14 PM
--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil>

LawnDart (which is what we call F-18's in the Corps) mentioned the line
going from the compressor to the snot valve. This line ... The one with
the "loop" in it .........fails a lot. Which is why in some other
Russian designs (notably the Sukhoi's) they replace this with a steel
braided flex line, which is what I have done as well in my YAK-50.
Problem solved. I think Doug Sapp might even be able to make these
things for you. Not sure, but worth asking. He also mentioned there
can be leaks in the Banjo Fitting at the compressor. This is also right
on the money, and there is check valve in there that can leak as well.
What I have done is to reverse pressurize this line by removing it from
the snot valve, and then hooking it to a high pressure source and
applying 700 psi and listening for leaks. The Banjo Fitting at the
compressor uses crush washers and if you don't put in new ones once you
have taken it apart and put it back together again, it might leak. I've
gotten away with not using new ones a few times, but .... Luck of the
draw.

I will offer one more thing. I have noticed that when I have had to use
the external filling port, that if I am not careful I can put in WAY too
much air in there VERY quickly, with the result that the pop-off valve
really starts banging away. No big deal right? Well, not so fast.
After I have done that, the stupid thing starts to LEAK! Usually this
happens on an aircraft that has not had the pop-off seal replaced in a
blue moon, and the abuse of having it really go nuts during a ground air
fill-up is the straw that broke the camels back. Another good
indication of the beginning of the end is a pop-off valve that hisses
and very slowly seats, which is about what you were describing.

There is difference somewhere in the air design between the YAK-50 and
52, and since I don't own a 52 I really would feel better asking Dennis
about this... But for example on the 50, the emergency air bottle is
filled by the compressor, and in the 52 it is only filled from the
external source. I also am not sure about the check valve differences
between the 50 and 52. It is POSSIBLE that on the 52 that the pop-off
valve is still in the loop even with the bottle valve closed. Not sure
of that... It's out of the loop in the 50... But I just don't know on
the 52.

Bottom line:

It might also be worth your time looking at the pop-off valve for slow
leaks. It also might cause slow pressurization with the engine running.
You can also take high pressure air and put it into the system just like
the compressor does from the snot valve fitting and check for leaks that
way too.

Mark Bitterlich

P.s. A good indication of whether you have a cracked line, or leaking
banjo fitting from the compressor to the snot valve is to follow this
simple test. Start engine, let the pressure come up just a tad, then
shut everything down and closed all valves. Wait about 15 minutes or so
and then open the snot valve. Do you get a good rush of air like you
usually do? If you do, then more than likely you have no leaks between
the compressor and the snot valve. If you open the snot valve and get
no air rushing out, or much less than you remember from the past, then
you probably do have a leak in that area.


--


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William Halverson



Joined: 27 Feb 2010
Posts: 88

PostPosted: Wed Jun 02, 2010 10:22 pm    Post subject: new air problem Reply with quote

Luke?
+--


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PostPosted: Thu Jun 03, 2010 5:07 am    Post subject: new air problem Reply with quote

Key word first operational base. Not training base. Hill AFB was the first
operational base. The Viper got the nick name "Lawn Dart" because of many of
the GE 100 engines fuel flow controllers were failing causing obviously loss
of power. That resulted in a number of A models being parked in the Utah
desert. Hence the name "Lawn Dart". The joke used to be if you want an F-16
buy land in Utah. One will drop in before long.
Doc

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PostPosted: Thu Jun 03, 2010 9:02 am    Post subject: new air problem Reply with quote

I am sure you're both right. In truth, the USMC has always had to steal
all the good stuff from the Air Force.

I guess nothing's changed... Smile

Mark


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