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		BobbyPaulk(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Fri Oct 22, 2010 6:05 am    Post subject: Temps | 
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				List,
 I am reading all kinds of info on what is supposed to be but where is the info on what is the proper jetting. I am  particularly interested in a Jabiru 3300 ( with Hydraulic lifters ) on a Zodiac 601 XL. I am running a 260 Main Jet and 290 Needle Jet. It still appears I am running too lean. The EGT's go way up at 2500 ~ 2600 RPM and the 100 LL is burning very light gray. Is anyone running larger jetting. How about a different needle??
 I also heard of some changes in the intake manifold although I can not confirm what has been done if anything. 
 Also would like to know what is an allowable Cylinder Head Temperature. I have them all below 300 except #6. 
 It goes up to 335 ~ 340 at some power settings. The lowest I can maintain is about 310.
 I have tilted the carb, divided the intake elbow, changed the Ram Air Ducts, added baffles and I am still baffled   : )
 One day I would like to just get in the plane and enjoy the ride without having to be constantly watching what the temps are doing and I would like for my engine to last to TBO or at least near that.
 Please comment on what your set up might be and the temps you are experiencing. What is acceptable on CHT for long term life of the engine??
 
 Bobby
 601 XL B
 103 hrs. & still experimenting.
 Jacksonville Fl. 
 
  [quote][b]
 
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		mhubel
 
 
  Joined: 05 Sep 2009 Posts: 141
 
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				 Posted: Fri Oct 22, 2010 7:35 am    Post subject: Temps | 
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				Bobby,
          Others may have this working but I never got a Bing to work in     the CH601 airframe. The right angle bend of the airflow was just too     much for it. I now have a TBI-40-3 (not S) mounted horizontally with     a 2 inch spacer from the engine and so far it is an order of     magnitude improvement. Of course, one can now set the mixture. I run     it rich (EGT's around 1250 or below at high/full throttle) then lean     it as soon as throttle is reduced. I have been posting pictures of     this at photo.hubbles.com.
      
      On 10/22/2010 10:02 AM, BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net) wrote:      	  | Quote: | 	 		         p { margin: 0; }       List,
          I am reading all kinds of info on what is supposed to be but         where is the info on what is the proper jetting. I am          particularly interested in a Jabiru 3300 ( with Hydraulic         lifters ) on a Zodiac 601 XL. I am running a 260 Main Jet and         290 Needle Jet. It still appears I am running too lean. The         EGT's go way up at 2500 ~ 2600 RPM and the 100 LL is burning         very light gray. Is anyone running larger jetting. How about a         different needle??
          I also heard of some changes in the intake manifold although I         can not confirm what has been done if anything. 
          Also would like to know what is an allowable Cylinder Head         Temperature. I have them all below 300 except #6. 
          It goes up to 335 ~ 340 at some power settings. The lowest I can         maintain is about 310.
          I have tilted the carb, divided the intake elbow, changed the         Ram Air Ducts, added baffles and I am still baffled   : )
          One day I would like to just get in the plane and enjoy the ride         without having to be constantly watching what the temps are         doing and I would like for my engine to last to TBO or at least         near that.
          Please comment on what your set up might be and the temps you         are experiencing. What is acceptable on CHT for long term life         of the engine??
          
          Bobby
          601 XL B
          103 hrs. & still experimenting.
          Jacksonville Fl. 
        
             -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955 | 	 
 
 
  |  | - The Matronics JabiruEngine-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
  http://www.matronics.com/Navigator?JabiruEngine-List |  
  |  
 
 
 
 
  _________________ Mark Hubelbank
 
N708HU
 
CH601XL
 
Jabiru 3300
 
Rotec TBI 40-3 carb
 
Sensenich ground adj prop.
 
240 hr TAF 
 
Pictures at photo.hubbles.com | 
			 
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		marvinlnaz(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Fri Oct 22, 2010 9:25 am    Post subject: Temps | 
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				Mark,  would you please elaborate on your leaning techniques?  Specifically, at altitude and cruise power, what EGTs do you lean to?
 
 Thanks,
 
 marvin
 N250MR
 J250... 3300... w/ TBI40
 From: Mark Hubelbank <mhubel(at)nemon.com>
 To: jabiruengine-list(at)matronics.com
 Sent: Fri, October 22, 2010 8:32:03 AM
 Subject: Re: Temps
 
                   Bobby,
          Others may have this working but I never got a Bing to work in     the CH601 airframe. The right angle bend of the airflow was just too     much for it. I now have a TBI-40-3 (not S) mounted horizontally with     a 2 inch spacer from the engine and so far it is an order of     magnitude improvement. Of course, one can now set the mixture. I run     it rich (EGT's around 1250 or below at high/full throttle) then lean     it as soon as throttle is reduced. I have been posting pictures of     this at photo.hubbles.com.
      
      On 10/22/2010 10:02 AM, BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net) wrote:     [quote]       p {margin:0;}       List,
          I am reading all kinds of info on what is supposed to be but         where is the info on what is the proper jetting. I am          particularly interested in a Jabiru 3300 ( with Hydraulic         lifters ) on a Zodiac 601 XL. I am running a 260 Main Jet and         290 Needle Jet. It still appears I am running too lean. The         EGT's go way up at 2500 ~ 2600 RPM and the 100 LL is burning         very light gray. Is anyone running larger jetting. How about a         different needle??
          I also heard of some changes in the intake manifold although I         can not confirm what has been done if anything. 
          Also would like to know what is an allowable Cylinder Head         Temperature. I have them all below 300 except #6. 
          It goes up to 335 ~ 340 at some power settings. The lowest I can         maintain is about 310.
          I have tilted the carb, divided the intake elbow, changed the         Ram Air Ducts, added baffles and I am still baffled   : )
          One day I would like to just get in the plane and enjoy the ride         without having to be constantly watching what the temps are         doing and I would like for my engine to last to TBO or at least         near that.
          Please comment on what your set up might be and the temps you         are experiencing. What is acceptable on CHT for long term life         of the engine??
          
          Bobby
          601 XL B
          103 hrs. & still experimenting.
          Jacksonville Fl. 
        
             -- Mark HubelbankNorthEast Monitoring2 Clock Tower PlaceSuite 555Maynard, MA, 01754 - USAmhubel(at)nemon.com (mhubel(at)nemon.com)978-443-3955[b]
 
  |  | - The Matronics JabiruEngine-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
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		mhubel
 
 
  Joined: 05 Sep 2009 Posts: 141
 
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				 Posted: Fri Oct 22, 2010 9:57 am    Post subject: Temps | 
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				Marvin,
          Typically I reduce throttle to 2800-2900 RPM by the time I get     to 1000 feet AGL Then if not staying in the pattern, I will     initially lean until EGT goes up to in the 1300-1350 range. This     results in a fuel flow rate of 6 GPH or a bit less depending on     chosen RPM. Most of the time it is more like 5.5-5.7 GPH. In theory     6 GPH is 75% power. I have just started working on lean of peak     settings so I don't have much to say yet. So far it seems to come in     at 5 or a bit under 5 GPH.
          If the wind ever lets up here, I will get a better set of     numbers. It has been a bit hard to hold a constant airspeed in the     past few weeks.
      
      On 10/22/2010 1:18 PM, Marvin Williams wrote:     [quote]                       Mark,  would you please elaborate on your leaning           techniques?  Specifically, at altitude and cruise power, what           EGTs do you lean to?
            
            Thanks,
            
            marvin
            N250MR
            J250... 3300... w/ TBI40
          
          
                           From:               Mark Hubelbank <mhubel(at)nemon.com> (mhubel(at)nemon.com)
                To:               jabiruengine-list(at)matronics.com (jabiruengine-list(at)matronics.com)
                Sent: Fri,               October 22, 2010 8:32:03 AM
                Subject:               Re: Temps
              
              Bobby,
                  Others may have this working but I never got a Bing to             work in the CH601 airframe. The right angle bend of the             airflow was just too much for it. I now have a TBI-40-3 (not             S) mounted horizontally with a 2 inch spacer from the engine             and so far it is an order of magnitude improvement. Of             course, one can now set the mixture. I run it rich (EGT's             around 1250 or below at high/full throttle) then lean it as             soon as throttle is reduced. I have been posting pictures of             this at photo.hubbles.com.
              
              On 10/22/2010 10:02 AM, BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net)             wrote:              	  | Quote: | 	 		                 p {margin:0;}               List,
                  I am reading all kinds of info on what is supposed to be                 but where is the info on what is the proper jetting. I                 am  particularly interested in a Jabiru 3300 ( with                 Hydraulic lifters ) on a Zodiac 601 XL. I am running a                 260 Main Jet and 290 Needle Jet. It still appears I am                 running too lean. The EGT's go way up at 2500 ~ 2600 RPM                 and the 100 LL is burning very light gray. Is anyone                 running larger jetting. How about a different needle??
                  I also heard of some changes in the intake manifold                 although I can not confirm what has been done if                 anything. 
                  Also would like to know what is an allowable Cylinder                 Head Temperature. I have them all below 300 except #6. 
                  It goes up to 335 ~ 340 at some power settings. The                 lowest I can maintain is about 310.
                  I have tilted the carb, divided the intake elbow,                 changed the Ram Air Ducts, added baffles and I am still                 baffled   : )
                  One day I would like to just get in the plane and enjoy                 the ride without having to be constantly watching what                 the temps are doing and I would like for my engine to                 last to TBO or at least near that.
                  Please comment on what your set up might be and the                 temps you are experiencing. What is acceptable on CHT                 for long term life of the engine??
                  
                  Bobby
                  601 XL B
                  103 hrs. & still experimenting.
                  Jacksonville Fl. 
                
                             -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955
  | 	       -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955[b]
 
  |  | - The Matronics JabiruEngine-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
  http://www.matronics.com/Navigator?JabiruEngine-List |  
  |  
 
 
 
 
  _________________ Mark Hubelbank
 
N708HU
 
CH601XL
 
Jabiru 3300
 
Rotec TBI 40-3 carb
 
Sensenich ground adj prop.
 
240 hr TAF 
 
Pictures at photo.hubbles.com | 
			 
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		marvinlnaz(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Fri Oct 22, 2010 10:25 am    Post subject: Temps | 
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				Thanks Mark,
 
 I fully understand the difficulty in holding steady RPMs in turbulence!  Experience the same myself.
 
 I am really interested in seeing your EGT spread at altitude and cruise power when you get a chance to establish that data.
 
 FWIW, I lean our TBI to 1382 deg F on the hottest cylinder and then live with whatever the others are.  EGT spread at altitude is typically around 90 deg F.
 
 I'll be looking for any farther info you post.
 
 Marvin
 From: Mark Hubelbank  <mhubel(at)nemon.com>
 To: jabiruengine-list(at)matronics.com
 Sent: Fri, October 22, 2010 10:54:36 AM
 Subject: Re: Temps
 
                    Marvin,
          Typically I reduce throttle to 2800-2900 RPM by the time I get     to 1000 feet AGL Then if not staying in the pattern, I will     initially lean until EGT goes up to in the 1300-1350 range. This     results in a fuel flow rate of 6 GPH or a bit less depending on     chosen RPM. Most of the time it is more like 5.5-5.7 GPH. In theory     6 GPH is 75% power. I have just started working on lean of peak     settings so I don't have much to say yet. So far it seems to come in     at 5 or a bit under 5 GPH.
          If the wind ever lets up here, I will get a better set of     numbers. It has been a bit hard to hold a constant airspeed in the     past few weeks.
      
      On 10/22/2010 1:18 PM, Marvin Williams wrote:     [quote]                       Mark,  would you please elaborate on your leaning           techniques?  Specifically, at altitude and cruise power, what           EGTs do you lean to?
            
            Thanks,
            
            marvin
            N250MR
            J250... 3300... w/ TBI40
          
          
                           From:               Mark Hubelbank <mhubel(at)nemon.com> (mhubel(at)nemon.com)
                To:               jabiruengine-list(at)matronics.com (jabiruengine-list(at)matronics.com)
                Sent: Fri,               October 22, 2010 8:32:03 AM
                Subject:               Re: Temps
              
              Bobby,
                  Others may have this working but I never got a Bing to             work in the CH601 airframe. The right angle bend of the             airflow was just too much for it. I now have a TBI-40-3 (not             S) mounted horizontally with a 2 inch spacer from the engine             and so far it is an order of magnitude improvement. Of             course, one can now set the mixture. I run it rich (EGT's             around 1250 or below at high/full throttle) then lean it as             soon as throttle is reduced. I have been posting pictures of             this at photo.hubbles.com.
              
              On 10/22/2010 10:02 AM, BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net)             wrote:              	  | Quote: | 	 		                 p {margin:0;}               List,
                  I am reading all kinds of info on what is supposed to be                 but where is the info on what is the proper jetting. I                 am  particularly interested in a Jabiru 3300 ( with                 Hydraulic lifters ) on a Zodiac 601 XL. I am running a                 260 Main Jet and 290 Needle Jet. It still appears I am                 running too lean. The EGT's go way up at 2500 ~ 2600 RPM                 and the 100 LL is burning very light gray. Is anyone                 running larger jetting. How about a different needle??
                  I also heard of some changes in the intake manifold                 although I can not confirm what has been done if                 anything. 
                  Also would like to know what is an allowable Cylinder                 Head Temperature. I have them all below 300 except #6. 
                  It goes up to 335 ~ 340 at some power settings. The                 lowest I can maintain is about 310.
                  I have tilted the carb, divided the intake elbow,                 changed the Ram Air Ducts, added baffles and I am still                 baffled   : )
                  One day I would like to just get in the plane and enjoy                 the ride without having to be constantly watching what                 the temps are doing and I would like for my engine to                 last to TBO or at least near that.
                  Please comment on what your set up might be and the                 temps you are experiencing. What is acceptable on CHT                 for long term life of the engine??
                  
                  Bobby
                  601 XL B
                  103 hrs. & still experimenting.
                  Jacksonville Fl. 
                
                             -- Mark HubelbankNorthEast Monitoring2 Clock Tower PlaceSuite 555Maynard, MA, 01754 - USAmhubel(at)nemon.com (mhubel(at)nemon.com)978-443-3955 | 	       -- Mark HubelbankNorthEast Monitoring2 Clock Tower PlaceSuite 555Maynard, MA, 01754 - USAmhubel(at)nemon.com (mhubel(at)nemon.com)978-443-3955[b]
 
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  http://www.matronics.com/Navigator?JabiruEngine-List |  
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		BobsV35B(at)aol.com Guest
 
 
 
 
 
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				 Posted: Fri Oct 22, 2010 11:36 am    Post subject: Temps | 
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				Good Afternoon Mark,
   
  May I suggest that you try leaning at cruising speeds by first finding the  peak EGT on each of the cylinders. Check the fuel flow when at each peak. The  fuel flow should have a spread of no more than a couple of tenths of a gallon  from the first to peak to the last to peak. That is checking the general  distribution pattern. 
   
  (Just as a note, the actual temperature is immaterial! It is the point  where it reaches peak that we are interested in.)
   
  Once you have fairly well balanced distribution, lean for about thirty  degrees on the lean side of peak EGT. That is, if the peak EGT occurs at 1400  EGT, continue leaning until the EGT is at 1370. That will be very close to the  best BSFC or the most power you can get out of each pound of fuel. Leaner loses  efficiency and richer loses efficiency. If what you need is more power such as  when you are climbing higher than ten or twelve thousand feet, lean to find peak  EGT, then richen about fifty or sixty degrees rich of peak. That will get you  the most power you can get for the amount of air being pumped. 
   
  You don't want to lean that way above about seventy-five percent power. It  is the hottest place to operate your engine! Acceptable, even desirable, at  seventy-five percent power or less. Not good at the higher power settings.
   
  Personally I don't lean that way until I can no longer get much above  sixty-five percent power. If you want to use more than seventy-five per cent  power, you need to run at least 150, preferably 250 degrees F above peak EGT. At  those higher power settings, we need the extra fuel to slow the burning rate so  that we can avoid detonation.
   
  Any help at all?
   
  Happy Skies,
   
  Old Bob
   
   In a message dated 10/22/2010 12:57:21 P.M. Central Daylight Time,  mhubel(at)nemon.com writes:
   	  | Quote: | 	 		  Marvin,
     Typically I reduce throttle to    2800-2900 RPM by the time I get to 1000 feet AGL Then if not staying in the    pattern, I will initially lean until EGT goes up to in the 1300-1350 range.    This results in a fuel flow rate of 6 GPH or a bit less depending on chosen    RPM. Most of the time it is more like 5.5-5.7 GPH. In theory 6 GPH is 75%    power. I have just started working on lean of peak settings so I don't have    much to say yet. So far it seems to come in at 5 or a bit under 5    GPH.
     If the wind ever lets up here, I will get a better    set of numbers. It has been a bit hard to hold a constant airspeed in the past    few weeks.
 
 On 10/22/2010 1:18 PM, Marvin Williams wrote:     	  | Quote: | 	 		                  Mark,  would you please elaborate on your leaning      techniques?  Specifically, at altitude and cruise power, what EGTs do      you lean to?
 
 Thanks,
 
 marvin
 N250MR
 J250... 3300... w/      TBI40
 
      
                From: Mark Hubelbank <mhubel(at)nemon.com> (mhubel(at)nemon.com)
 To: jabiruengine-list(at)matronics.com (jabiruengine-list(at)matronics.com)
 Sent: Fri, October 22, 2010 8:32:03      AM
 Subject: Re:      Temps
 
 Bobby,
     Others      may have this working but I never got a Bing to work in the CH601 airframe.      The right angle bend of the airflow was just too much for it. I now have a      TBI-40-3 (not S) mounted horizontally with a 2 inch spacer from the engine      and so far it is an order of magnitude improvement. Of course, one can now      set the mixture. I run it rich (EGT's around 1250 or below at high/full      throttle) then lean it as soon as throttle is reduced. I have been posting      pictures of this at photo.hubbles.com.
 
 On 10/22/2010 10:02 AM,      BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net) wrote:       	  | Quote: | 	 		         p {margin:0;}        List,
 I        am reading all kinds of info on what is supposed to be but where is the        info on what is the proper jetting. I am  particularly interested in        a Jabiru 3300 ( with Hydraulic lifters ) on a Zodiac 601 XL. I am running        a 260 Main Jet and 290 Needle Jet. It still appears I am running too lean.        The EGT's go way up at 2500 ~ 2600 RPM and the 100 LL is burning very        light gray. Is anyone running larger jetting. How about a different        needle??
 I also heard of some changes in the intake manifold although I        can not confirm what has been done if anything. 
 Also would like to        know what is an allowable Cylinder Head Temperature. I have them all below        300 except #6. 
 It goes up to 335 ~ 340 at some power settings. The        lowest I can maintain is about 310.
 I have tilted the carb, divided the        intake elbow, changed the Ram Air Ducts, added baffles and I am still        baffled   : )
 One day I would like to just get in the plane and        enjoy the ride without having to be constantly watching what the temps are        doing and I would like for my engine to last to TBO or at least near        that.
 Please comment on what your set up might be and the temps you are        experiencing. What is acceptable on CHT for long term life of the        engine??
 
 Bobby
 601 XL B
 103 hrs. & still        experimenting.
 Jacksonville Fl. 
 
 -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955
  | 	  -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955
 
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 List href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List
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 tp://www.matronics.com/contribution">http://www.matronics.com/contribution
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   [quote][b]
 
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		mhubel
 
 
  Joined: 05 Sep 2009 Posts: 141
 
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				 Posted: Fri Oct 22, 2010 12:55 pm    Post subject: Temps | 
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				Bob,
          In my previous PA24-260 (Lycoming IO540) I did something close     to what you are describing except I tended to keep it rich above 70%     power instead of 75%. Typically that plane was flown at 65% power. 
           For the moment, given the temperature recommendations from     Jabiru which are quite different from those from Lycoming or     Contental,  I am temporarily sticking to absolute temperatures.     Although EGT can be questionable to measure in an absolute sense,     today's instruments are better and with careful placement of probes     there is a little hope.  Mostly these settings are at least as     conservative as the difference from peak method. At least they are     with the TBI-40-3 I am using. 
          Also with the Jabiru, I don't like to have the EGT around peak     with power above 60% even long enough to get good stable values     across all cylinders.
          Weather has been getting in the way of a careful lean of peak     analysis.
          With the Bing, the temperatues were so unstable that any measure     was not meaningful. I think that was due to the very small space     available for the right angle bend in the air intake but I gave up     trying to make the Bing work acceptably.
      
      On 10/22/2010 3:14 PM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:     [quote]                              Good Afternoon Mark,
           
          May I suggest that you try leaning at cruising speeds by           first finding the peak EGT on each of the cylinders. Check the           fuel flow when at each peak. The fuel flow should have a           spread of no more than a couple of tenths of a gallon from the           first to peak to the last to peak. That is checking the           general distribution pattern. 
           
          (Just as a note, the actual temperature is immaterial! It           is the point where it reaches peak that we are interested in.)
           
          Once you have fairly well balanced distribution, lean for           about thirty degrees on the lean side of peak EGT. That is, if           the peak EGT occurs at 1400 EGT, continue leaning until the           EGT is at 1370. That will be very close to the best BSFC or           the most power you can get out of each pound of fuel. Leaner           loses efficiency and richer loses efficiency. If what you need           is more power such as when you are climbing higher than ten or           twelve thousand feet, lean to find peak EGT, then richen about           fifty or sixty degrees rich of peak. That will get you the           most power you can get for the amount of air being pumped. 
           
          You don't want to lean that way above about seventy-five           percent power. It is the hottest place to operate your engine!           Acceptable, even desirable, at seventy-five percent power or           less. Not good at the higher power settings.
           
          Personally I don't lean that way until I can no longer get           much above sixty-five percent power. If you want to use more           than seventy-five per cent power, you need to run at least           150, preferably 250 degrees F above peak EGT. At those higher           power settings, we need the extra fuel to slow the burning           rate so that we can avoid detonation.
           
          Any help at all?
           
          Happy Skies,
           
          Old Bob
           
                     In a message dated 10/22/2010 12:57:21 P.M. Central             Daylight Time, mhubel(at)nemon.com (mhubel(at)nemon.com) writes:
             	  | Quote: | 	 		  Marvin,
                    Typically I reduce throttle to 2800-2900 RPM by the               time I get to 1000 feet AGL Then if not staying in the               pattern, I will initially lean until EGT goes up to in the               1300-1350 range. This results in a fuel flow rate of 6 GPH               or a bit less depending on chosen RPM. Most of the time it               is more like 5.5-5.7 GPH. In theory 6 GPH is 75% power. I               have just started working on lean of peak settings so I               don't have much to say yet. So far it seems to come in at               5 or a bit under 5 GPH.
                    If the wind ever lets up here, I will get a better set               of numbers. It has been a bit hard to hold a constant               airspeed in the past few weeks.
                
                On 10/22/2010 1:18 PM, Marvin Williams wrote:                	  | Quote: | 	 		                                                       Mark,  would you please elaborate on your leaning                     techniques?  Specifically, at altitude and cruise                     power, what EGTs do you lean to?
                      
                      Thanks,
                      
                      marvin
                      N250MR
                      J250... 3300... w/ TBI40
                    
                    
                                                From: Mark Hubelbank <mhubel(at)nemon.com> (mhubel(at)nemon.com)
                          To:                         jabiruengine-list(at)matronics.com (jabiruengine-list(at)matronics.com)
                          Sent:                         Fri, October 22, 2010 8:32:03 AM
                          Subject:                         Re: Temps
                        
                        Bobby,
                            Others may have this working but I never got a                       Bing to work in the CH601 airframe. The right                       angle bend of the airflow was just too much for                       it. I now have a TBI-40-3 (not S) mounted                       horizontally with a 2 inch spacer from the engine                       and so far it is an order of magnitude                       improvement. Of course, one can now set the                       mixture. I run it rich (EGT's around 1250 or below                       at high/full throttle) then lean it as soon as                       throttle is reduced. I have been posting pictures                       of this at photo.hubbles.com.
                        
                        On 10/22/2010 10:02 AM, BobbyPaulk(at)comcast.net (BobbyPaulk(at)comcast.net)                       wrote:                        	  | Quote: | 	 		                           p {margin:0;}                         List,
                            I am reading all kinds of info on what is                           supposed to be but where is the info on what                           is the proper jetting. I am  particularly                           interested in a Jabiru 3300 ( with Hydraulic                           lifters ) on a Zodiac 601 XL. I am running a                           260 Main Jet and 290 Needle Jet. It still                           appears I am running too lean. The EGT's go                           way up at 2500 ~ 2600 RPM and the 100 LL is                           burning very light gray. Is anyone running                           larger jetting. How about a different needle??
                            I also heard of some changes in the intake                           manifold although I can not confirm what has                           been done if anything. 
                            Also would like to know what is an allowable                           Cylinder Head Temperature. I have them all                           below 300 except #6. 
                            It goes up to 335 ~ 340 at some power                           settings. The lowest I can maintain is about                           310.
                            I have tilted the carb, divided the intake                           elbow, changed the Ram Air Ducts, added                           baffles and I am still baffled   : )
                            One day I would like to just get in the plane                           and enjoy the ride without having to be                           constantly watching what the temps are doing                           and I would like for my engine to last to TBO                           or at least near that.
                            Please comment on what your set up might be                           and the temps you are experiencing. What is                           acceptable on CHT for long term life of the                           engine??
                            
                            Bobby
                            601 XL B
                            103 hrs. & still experimenting.
                            Jacksonville Fl. 
                          
                                                 -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955
  | 	                 -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955
 
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                    -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com (mhubel(at)nemon.com)
 978-443-3955[b]
 
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  _________________ Mark Hubelbank
 
N708HU
 
CH601XL
 
Jabiru 3300
 
Rotec TBI 40-3 carb
 
Sensenich ground adj prop.
 
240 hr TAF 
 
Pictures at photo.hubbles.com | 
			 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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				 Posted: Sat Oct 23, 2010 2:00 am    Post subject: Temps | 
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				Bob-
 Just to clarify, when you said: " If you want to use more than  
 seventy-five per cent power, you need to run at least 150, preferably  
 250 degrees F above peak EGT. At those higher power settings, we need  
 the extra fuel to slow the burning rate so that we can avoid  
 detonation," I'm sure you meant to say **150, preferable 250 degrees  
 richer (or cooler) than peak EGT** didn't you?
 
 Mark, Bob, and others-
 
 Where are you getting the figures for the percentages of power?  
 Everybody talks about these percentages, but I don't see the flows,  
 the manifold pressure numbers, or whatever the criteria is for  
 establishing these percentages written as it pertains to the Jabiru  
 line of engines.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062
 Sensenich 62"x46" Wood (summer)
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying...1054 hrs (since 3-27-2006)
 
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Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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		BobsV35B(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 23, 2010 5:09 am    Post subject: Temps | 
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				Good Morning Lynn,
   
  Yes! Glad you caught that. I was thinking about needing more fuel, but I  sure did not get it written that way!
   
  The reason we want to be that rich is so that the rate of burn (Actually it  is a bit more complicated because the burn is just as fast but the fuel takes  longer to get burning that fast).is slower. That moves the point of peak  cylinder pressure further along on the stroke and reduces the peak cylinder  pressure. The actual temperature of the EGT is immaterial. It is just that EGT  is a good, low cost, and convenient, indicator of what is happening to the  combustion process.
   
  They key is to control that peak cylinder pressure.
   
  The history of using EGT as an indicator is all about how Al Hundere  brought us to using his ALCOR unit (Al's Corporation.)
   
  He was trying to figure out some way to add a torque meter to our small  engines when he noted the variances of the EGT on his dynamometer. He noted that  while the EGT gauges of the day were not extremely accurate, they did indicate  the peak quite accurately. By advising us to run richer or leaner than peak EGT  he gave us the same information as was used in those big round engines that were  equipped with torquemeters. That is why ALCOR never used precise temperatures.  The actual EGT temperature means nothing. It is it's relation to peak EGT that  tells us where the compression process is going. What we really want to know is  where the mixture is in relation to best power mixture!
   
  Does that help a bit or have I muddied the water again? <G>
   
  As to where the numbers come from for the Jabiru, in my case it is a WAG  based on the principle that all internal combustion engines run the same and are  affected the same way, but our aircraft engines are all designed to run rich to  cool properly at full power and to cool properly at cruise power using best  power mixtures.
   
  That is why Continental says to run rich above sixty-five per cent power  and Lycoming uses seventy-five percent. If you try to nail either's engineers  down to something more precise, they will tell you it all depends and my WAG is  that the JABIRU engineers went through the same process as did the others.
   
  Happy Skies,
   
  Old Bob
   
   In a message dated 10/23/2010 5:01:08 A.M. Central Daylight Time,  lynnmatt(at)jps.net writes:
   	  | Quote: | 	 		  -->    JabiruEngine-List message posted by: Lynn Matteson    <lynnmatt(at)jps.net>
 
 Bob-
 Just to clarify, when you said: " If    you want to use more than  
 seventy-five per cent power, you need to    run at least 150, preferably  
 250 degrees F above peak EGT. At those    higher power settings, we need  
 the extra fuel to slow the burning    rate so that we can avoid  
 detonation," I'm sure you meant to say    **150, preferable 250 degrees  
 richer (or cooler) than peak EGT**    didn't you?
 
 Mark, Bob, and others-
 
 Where are you getting the    figures for the percentages of power?  
 Everybody talks about these    percentages, but I don't see the flows,  
 the manifold pressure    numbers, or whatever the criteria is for  
 establishing these    percentages written as it pertains to the Jabiru  
 line of    engines.
 
 Lynn Matteson
 Kitfox IV Speedster,    taildragger
 Jabiru 2200, #2062
 Sensenich 62"x46" Wood    (summer)
 Electroair direct-fire ignition system
 Rotec TBI-40    injection
 Status: flying...1054 hrs (since  ===============================================
 _-=   = Use   utilities  Day  ================================================               - MATRONICS WEB FORUMS  ================================================             - List Contribution Web Site  sp;                             ===================================================
 
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		mhubel
 
 
  Joined: 05 Sep 2009 Posts: 141
 
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				 Posted: Sat Oct 23, 2010 1:40 pm    Post subject: Temps | 
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				Lynn,
      I don't have a manifold pressure indicator yet so I am going by 
 fuel burn. At best a spark ignition engine generates 15 HP per gal per 
 hour so at 6 GPH one at best is generating 90 HP which is 75% of 120 HP 
 (for a 3300). I am treating this as worst case and figure anytime it 
 won't nicely lean to 6 GPH or under, it has to run at the rich settings. 
 For a Jabiru, I then follow their recommendations and set the mixture 
 for 1250 F max. Even that is a moving target as it changes as one gains 
 altitude.
 
 On 10/23/2010 5:58 AM, Lynn Matteson wrote:
  	  | Quote: | 	 		   
 
  Bob-
  Just to clarify, when you said: " If you want to use more than 
  seventy-five per cent power, you need to run at least 150, preferably 
  250 degrees F above peak EGT. At those higher power settings, we need 
  the extra fuel to slow the burning rate so that we can avoid 
  detonation," I'm sure you meant to say **150, preferable 250 degrees 
  richer (or cooler) than peak EGT** didn't you?
 
  Mark, Bob, and others-
 
  Where are you getting the figures for the percentages of power? 
  Everybody talks about these percentages, but I don't see the flows, 
  the manifold pressure numbers, or whatever the criteria is for 
  establishing these percentages written as it pertains to the Jabiru 
  line of engines.
 
  Lynn Matteson
  Kitfox IV Speedster, taildragger
  Jabiru 2200, #2062
  Sensenich 62"x46" Wood (summer)
  Electroair direct-fire ignition system
  Rotec TBI-40 injection
  Status: flying...1054 hrs (since 3-27-2006)
 
 | 	  
 -- 
 Mark Hubelbank
 NorthEast Monitoring
 2 Clock Tower Place
 Suite 555
 Maynard, MA, 01754 - USA
 mhubel(at)nemon.com
 978-443-3955
 
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  _________________ Mark Hubelbank
 
N708HU
 
CH601XL
 
Jabiru 3300
 
Rotec TBI 40-3 carb
 
Sensenich ground adj prop.
 
240 hr TAF 
 
Pictures at photo.hubbles.com | 
			 
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		BobsV35B(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sat Oct 23, 2010 3:47 pm    Post subject: Temps | 
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				Good Evening Mark,
   
  I think your 15 HP per gal of fuel is a good number for an engine with a  compression ratio of at least 8.5 to one if it also has very good fuel  distribution to each cylinder. If there is any unbalance in the amount of fuel  per cylinder, that ideal power per gallon of fuel cannot be reached.
   
  Lower compression ratios will mean substantially less horsepower for each  gallon of fuel used.
   
  One simple way of checking for balanced fuel mixtures with a fixed pitch  propellor is to lean for a drop in RPM. Starting at full rich and leaning the  engine should result in a slight increase in RPM. once the peak RPM is reached,  further leaning will cause a drop in RPM. For an engine the size and RPM range  of the Jabiru,  a drop of at least one hundred RPM before any roughness is  noted signifies good distribution. With excellent distribution, the rpm drop  could be a couple of hundred RPM. If you can discern no increase in RPM before  roughness ensues, The distribution stinks and you will get way less than 15 HP  per gallon of fuel.
   
  The Jabiru that I fly has a Bing carburetor and we have no way of manually  adjusting the mixture. Any changes have to be done by changing out the fuel rods  and jets.
   
  There is no easy way to analyze the Bing equipped Jabiru, but with careful  analysis of a good six cylinder engine monitor, some conclusions can be reached.  
   
  It is NOT a simple process.
   
  It would not be at all unusual for an engine equipped with a Bing to  develop as little as ten HP per gallon of fuel.
   
  I envy Lynn's adjustable mixture capability! <G>
   
  As Always, It All Depends.
   
  Happy Skies,
   
  Old Bob
   
   In a message dated 10/23/2010 4:40:43 P.M. Central Daylight Time,  mhubel(at)nemon.com writes:
   	  | Quote: | 	 		  -->    JabiruEngine-List message posted by: Mark Hubelbank    <mhubel(at)nemon.com>
 
 Lynn,
      I don't have a    manifold pressure indicator yet so I am going by 
 fuel burn. At best a    spark ignition engine generates 15 HP per gal per 
 hour so at 6 GPH one at    best is generating 90 HP which is 75% of 120 HP 
 (for a 3300). I am    treating this as worst case and figure anytime it 
 won't nicely lean to 6    GPH or under, it has to run at the rich settings. 
 For a Jabiru, I then    follow their recommendations and set the mixture 
 for 1250 F max. Even that    is a moving target as it changes as one gains 
 altitude.
 
 On    10/23/2010 5:58 AM, Lynn Matteson wrote:
  	  | Quote: | 	 		   --> JabiruEngine-List    message posted by: Lynn Matteson <lynnmatt(at)jps.net>
 
     Bob-
  Just to clarify, when you said: " If you want to use more than    
  seventy-five per cent power, you need to run at least 150, preferably    
  250 degrees F above peak EGT. At those higher power settings, we need    
  the extra fuel to slow the burning rate so that we can avoid 
     detonation," I'm sure you meant to say **150, preferable 250 degrees 
     richer (or cooler) than peak EGT** didn't you?
 
  Mark, Bob, and    others-
 
  Where are you getting the figures for the percentages    of power? 
  Everybody talks about these percentages, but I don't see    the flows, 
  the manifold pressure numbers, or whatever the criteria is    for 
  establishing these percentages written as it pertains to the    Jabiru 
  line of engines.
 
  Lynn    Matteson
  Kitfox IV Speedster, taildragger
  Jabiru 2200,    #2062
  Sensenich 62"x46" Wood (summer)
  Electroair direct-fire    ignition system
  Rotec TBI-40 injection
  Status: flying...1054    hrs (since 3-27-2006)
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		dons701
 
 
  Joined: 22 May 2009 Posts: 80 Location: Hershey, PA
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				 Posted: Sun Oct 24, 2010 7:22 am    Post subject: Re: Temps | 
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				Hello Bob
  I have seen one way to lean the Bing that looks simple. It is to controllably "leak" filtered air into the vacuum port near the idle mixture screw. The filtered air was drawn from a tee in the sense hose line of the Bing, through a small needle valve located on the inst. panel, then to the vacuum port. Full rich when the valve is closed. Perhaps, anyone who has tried this will kindly tell us all how well this is working.... Don
 
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  _________________ Zenith 701 #76120
 
Jabiru 2200A #2456  95 hours
 
Sensenich Wood 64-PJ-36 Prop | 
			 
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		BobsV35B(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 24, 2010 8:01 am    Post subject: Temps | 
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				Good Morning Don,
   
  That is way out of my paygrade, but I sure would like to hear more about  it.
   
  Thanks
   
  And;
   
  Happy Skies,
   
  Old Bob
   
   In a message dated 10/24/2010 10:25:34 A.M. Central Daylight Time,  burdon1(at)comcast.net writes:
   	  | Quote: | 	 		  -->    JabiruEngine-List message posted by: "dons701"    <burdon1(at)comcast.net>
 
 Hello Bob
 I have seen one way to lean    the Bing that looks simple. It is to controllably "leak" filtered air into the    vacuum port near the idle mixture screw. The filtered air was drawn from a tee    in the sense hose line of the Bing, through a small needle valve located on    the inst. panel, then to the vacuum port. Full rich when the valve is closed.    Perhaps, anyone who has tried this will kindly tell us all how well this is    working.... Don
 
 --------
 Zenith 701 #76120
 Jabiru 2200A    #2456  67 hours
 Sensenich Wood 64-PJ-36  Prop
  | 	  
   [quote][b]
 
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		Lynn Matteson
 
 
  Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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				 Posted: Sun Oct 24, 2010 8:13 am    Post subject: Temps | 
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				This is *apparently* the thinking behind the Hacman device. I've seen  
 several people mimic this idea, and they tell me that it works  
 reasonably well.
 
 Lynn Matteson
 Kitfox IV Speedster, taildragger
 Jabiru 2200, #2062
 Sensenich 62"x46" Wood (summer)
 Electroair direct-fire ignition system
 Rotec TBI-40 injection
 Status: flying...1060 hrs (since 3-27-2006)
 
 On Oct 24, 2010, at 11:22 AM, dons701 wrote:
 
  	  | Quote: | 	 		   
  <burdon1(at)comcast.net>
 
  Hello Bob
   I have seen one way to lean the Bing that looks simple. It is to  
  controllably "leak" filtered air into the vacuum port near the idle  
  mixture screw. The filtered air was drawn from a tee in the sense  
  hose line of the Bing, through a small needle valve located on the  
  inst. panel, then to the vacuum port. Full rich when the valve is  
  closed. Perhaps, anyone who has tried this will kindly tell us all  
  how well this is working.... Don
 
  --------
  Zenith 701 #76120
  Jabiru 2200A #2456  67 hours
  Sensenich Wood 64-PJ-36 Prop
 
 
  Read this topic online here:
 
  http://forums.matronics.com/viewtopic.php?p=316862#316862
 
 
 
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  _________________ Lynn
 
Kitfox IV-Jabiru 2200
 
N369LM | 
			 
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