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		gilalex(at)earthlink.net Guest
 
 
 
 
 
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				 Posted: Tue May 02, 2006 8:39 pm    Post subject: Baffle cutting | 
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				Dave,
 
 I made the baffle distance equal to the distance to the inter-cylinder 
 baffle when measured from the bayonet CHT sensor hole, and copied the 45 
 degree cutoff  that was already there.
 
 Home Depot had some nice springs (part # SP9600 near the screen door 
 hardware section) which seemed to be just right to keep the cut baffle in 
 place.
 
 It replaced the twisted wire I previously had - and the parts manual even 
 shows springs.....
 
 gil in Tucson
 
 At 05:52 PM 5/2/2006, you wrote:
 [quote]
 
 Sealing the oil cooler to baffle sounds like a good idea, how much should
 the cylinder baffle straps be trimmed back??
 
 Dave
 Tiger N880DM
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		GrummanDude
 
 
  Joined: 15 Jan 2006 Posts: 926 Location: Auburn, CA
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				 Posted: Tue May 02, 2006 11:58 pm    Post subject: Baffle cutting | 
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				In a message dated 5/2/06 9:40:38 PM, gilalex(at)earthlink.net writes:
  	  | Quote: | 	 		   It replaced the twisted wire I previously had - and the parts manual even
  shows springs.....
  
 
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 Springs are OK if you put a 'pop' rivet in the baffle (with the head on the 
 inside), then punch out the mandrel,then hammer down the tail.   If you really 
 smash it, drill it out with somethin in the 0.060 range.   Otherwise, the 
 constant load on the spring will pull through the aluminum baffle.   I like the 
 twisted Safety wire trick.
 
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  _________________ Gary
 
AuCountry Aviation
 
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		flyv35b(at)ashcreekwirele Guest
 
 
 
 
 
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				 Posted: Wed May 03, 2006 4:34 am    Post subject: Baffle cutting | 
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				The safety wire will also pull through the baffle hole in time.  2 holes 
 drilled about 1/4" apart and threading the wire through both of them will 
 help.  A rivet also works good with safety wire and you can even put a 
 cotter key through the hole, bend the ears and put the wire through the 
 cotter key.
 
 Cliff
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