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Tanks leaking
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kulpa(at)att.net
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PostPosted: Mon Jul 09, 2012 12:52 pm    Post subject: Tanks leaking Reply with quote

I bought some Hysol from the Kitfox folks last year. It's a Loctite product.

Best Regards, Bill

Cell: 512-415-2991
Home: 512-261-6375
From: "GREGSMI(at)aol.com" <GREGSMI(at)aol.com>
To: pulsar-list(at)matronics.com
Sent: Thu, July 5, 2012 10:17:42 PM
Subject: Re: Tanks leaking

Barry, I do not remember what structural adhesive I tested, just know the results. I would suggest you do some test on your adhesive to make sure. I do know that adhesive manufactures have changed over the years so could very well be a different product. Can you still buy Hysol?



In a message dated 7/5/2012 7:46:27 P.M. Central Daylight Time, barrynorman(at)comcast.net writes:
Quote:

Greg,
 
The tanks were put together with structural expoxy (Hysol) from the factory. We must be talking about different expoxies.

Barry




From: GREGSMI(at)aol.com
To: pulsar-list(at)matronics.com
Sent: Thursday, July 5, 2012 4:59:26 PM
Subject: Re: Tanks leaking

Do not use structural adhesive on the fuel tank. The structural adhesive I tested dissolves in fuel with ethanol. Two things will happen, the adhesive in solution will get to your filters and carbs and could partially or fully block fuel flow. And, your tank will leak. None of that is good.


Quote:
I can tell exactly what you did from the pictures. That was a great help. Do you think I could use structure adhesive mixed with flox instead of the epoxy? The structural adhesive is very strong and I have plenty of it.

From: "Jim Fillman" <pilot623(at)gmail.com>
To: pulsar-list(at)matronics.com
Sent: Thursday, July 5, 2012 2:50:54 PM
Subject: Re: Tanks leaking

Barry,

I have lots of information to give about the fix described by Mark Brown after he saw the problem I had with my tanks. It would be easiest to give by phone so give me a ring anytime you like. 512.789.5463

Greg,
This topic might be worth 15 minutes at the fly-in.

Jim
Sent from my Android

barrynorman(at)comcast.net wrote:


Went out to the hanger yesterday to install new main tires and noticed both tanks had started leaking. One was leaking pretty bad and the other was noticeable. The ironic thing is the gas ran down the gear legs and puddled under the tires and ruined the tires that were already shot. Thank goodness it didn't happen after I put the new tires on.

Anyway, I thought this might be a result of the extreme temps we had over the weekend (107 plus and maybe 140+ in the hanger). I inderstand that most people replaced the sealant after about five years and it's been six for me. Does anyone know which sealant is best to use? I know AircraftSpruce sells a Polysulfide sealant in a 3.5 ounce tube. Are there any new products that work any better?

I haven't taken the wings off yet but was wondering if there are any other things I should look for in terms of what caused this leak other than sealant failure? It appears to be comming from the endcaps at this point.

Thanks,
Barry Norman
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