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Misprint in Z-16, v.12/ OV with Rotax generators?

 
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PostPosted: Sat Sep 22, 2012 1:53 pm    Post subject: Misprint in Z-16, v.12/ OV with Rotax generators? Reply with quote

Hello listers,

Seems like there is a small misprint in Z16 v.12: the wire between the 5A breaker (or is it a fuse?) and the S1 switch should be 18AWG not 22AWG since its the same size as the fuse link.

I was chatting to my favorite automotive mechanic the other day and telling him I was planning to include an alternator disconnect relay (as per Z16 or maybe Z17) in my electrical system. He said that he's never heard of a Ducati regulator going in over voltage, he says they usually just stop working. Does anyone know of anyone who's experienced an OV problem with the inbuilt Rotax generator?

Another question: can anyone explain why the alternator disconnect wiring is more complex in Z16 than in Z17? What is the advantage of doing it the Z16 way?

Sacha
Rebuilding a Kitfox IV with Rotax 80hp, almost there
Sicily, Italy


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Bob McC



Joined: 09 Jan 2006
Posts: 258
Location: Toronto, ON

PostPosted: Sat Sep 22, 2012 2:52 pm    Post subject: Misprint in Z-16, v.12/ OV with Rotax generators? Reply with quote

Actually the 22ga wire is perfectly adequate to trip the 5A breaker. The
purpose of the fuse link is to protect the 18ga wire between the buss and
the breaker should it inadvertently short to ground. So the drawing is
correct as shown.
The "normal" failure might be to "stop working" i.e. shut down, but what
about the case of the one in a million "abnormal" failure where an OV
occurs?? Not familiar with it happening, but it might, it is electronics
after all ?

Bob McC

[quote] --


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PostPosted: Sat Sep 22, 2012 8:20 pm    Post subject: Misprint in Z-16, v.12/ OV with Rotax generators? Reply with quote

Thanks Bob,
I almost didn't mention it as I thought it was "obviously wrongh but now I'm glad I did as I learnt something! (Is there a detailed discussion of how each Z figure works somewhere that beginners can read?). Still wondering about the diff between the Z16 and Z17 alternator disconnect wiring.

On 23/set/2012, at 00:50, Bob McCallum <robert.mccallum2(at)sympatico.ca> wrote:

[quote]

Actually the 22ga wire is perfectly adequate to trip the 5A breaker. The
purpose of the fuse link is to protect the 18ga wire between the buss and
the breaker should it inadvertently short to ground. So the drawing is
correct as shown.
The "normal" failure might be to "stop working" i.e. shut down, but what
about the case of the one in a million "abnormal" failure where an OV
occurs?? Not familiar with it happening, but it might, it is electronics
after all ?

Bob McC

> --


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klehman(at)albedo.net
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PostPosted: Sun Sep 23, 2012 6:07 am    Post subject: Misprint in Z-16, v.12/ OV with Rotax generators? Reply with quote

Not Ducati but I had a similar John Deere regulator for a 20 amp
permanent magnet alternator fail full on.
My fault as I started the engine with a dead battery. The voltage went
high as the dead battery was not immediately ready to accept current
which is not unusual for a fully discharged AGM battery. The regulator
failed and thereafter let unregulated full alternator output through.
The regulator failed even though the overvoltage disconnect relay was
between the alternator and the regulator so the voltage must have risen
faster than the relay could open when the engine started. I credit Bob's
crowbar ovm for keeping the buss voltage clamped though and preventing
any further damage.

I guess the main point is that sometimes solid state devices can indeed
fail ON instead of OFF.

Ken

On 22/09/2012 5:52 PM, s wrote:
Quote:


Hello listers,

Seems like there is a small misprint in Z16 v.12: the wire between
the 5A breaker (or is it a fuse?) and the S1 switch should be 18AWG
not 22AWG since its the same size as the fuse link.

I was chatting to my favorite automotive mechanic the other day and
telling him I was planning to include an alternator disconnect relay
(as per Z16 or maybe Z17) in my electrical system. He said that he's
never heard of a Ducati regulator going in over voltage, he says they
usually just stop working. Does anyone know of anyone who's
experienced an OV problem with the inbuilt Rotax generator?

Another question: can anyone explain why the alternator disconnect
wiring is more complex in Z16 than in Z17? What is the advantage of
doing it the Z16 way?

Sacha Rebuilding a Kitfox IV with Rotax 80hp, almost there Sicily,
Italy


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