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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sat Mar 01, 2014 2:26 pm    Post subject: grounds Reply with quote

hi all,

 i have 2 questions about the led landing light and led strobe i am installing in a metal wing.

 #1 is it acceptable to use next size smaller groung wire compared to power supply??

 #2 is it acceptable to ground these lights to the airframe?

  thanks for any info.

 bob noffs

[quote][b]


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jluckey(at)pacbell.net
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PostPosted: Sat Mar 01, 2014 3:19 pm    Post subject: grounds Reply with quote

Bob,
I put my comments in with your questions:
-Jeff

From: bob noffs <icubob(at)gmail.com>
To: aeroelectric-list(at)matronics.com
Sent: Saturday, March 1, 2014 2:25 PM
Subject: grounds


hi all,

i have 2 questions about the led landing light and led strobe i am installing in a metal wing.

#1 is it acceptable to use next size smaller groung wire compared to power supply??

When you say "..power supply.." I assume you mean positive lead.
If that is the case then the answer is no. The current flowing in
the positive lead is the same in the negative lead therefore the wires
should be the same size.

#2 is it acceptable to ground these lights to the airframe?

Lots of airplanes do, but if it were mine, I wouldn't. Keeping
accessories grounded at 1 or possibly 2 properly-installed
grounding busses helps reduce the potential for ground loops
to affect sensitive equipment.

Anecdote:
I'm aware of a certificated metal airplane that was
having problems w/ some electronic equipment. This aircraft
was equipped w/ video cameras & recorders and there was
a fair amount of noise on the video. 

After years of maintenance and new avionics & accessories
being installed/removed/upgraded etc the aircraft had grounds
all over the place. Some things were grounded to a central
ground.

The fix was to move some of the ground wires for existing
accessories (don't know which ones) to the central ground buss.
For further reading I recommend Bob Nuckoll's book. It has a whole
chapter on the subject.

thanks for any info.

bob noffs

[quote][b]


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sat Mar 01, 2014 3:45 pm    Post subject: grounds Reply with quote

thanks for the info. as a past builder of a dakota hawk ground wires were the norm. had a ''forest of tabs''on both sides of the firewall. will do it again with the rv.

 bob noffs

On Sat, Mar 1, 2014 at 5:19 PM, Jeff Luckey <jluckey(at)pacbell.net (jluckey(at)pacbell.net)> wrote:
[quote]Bob,


I put my comments in with your questions:


-Jeff

From: bob noffs <icubob(at)gmail.com (icubob(at)gmail.com)>
To: aeroelectric-list(at)matronics.com (aeroelectric-list(at)matronics.com)
Sent: Saturday, March 1, 2014 2:25 PM
Subject: AeroElectric-List: grounds


hi all,

 i have 2 questions about the led landing light and led strobe i am installing in a metal wing.

 #1 is it acceptable to use next size smaller groung wire compared to power supply??


When you say "..power supply.." I assume you mean positive lead. 
If that is the case then the answer is no.  The current flowing in
the positive lead is the same in the negative lead therefore the wires
should be the same size.

 #2 is it acceptable to ground these lights to the airframe?
Lots of airplanes do, but if it were mine, I wouldn't.  Keeping
accessories grounded at 1 or possibly 2 properly-installed
grounding busses helps reduce the potential for ground loops
to affect sensitive equipment.

Anecdote:
I'm aware of a certificated metal airplane that was
having problems w/ some electronic equipment.  This aircraft
was equipped w/ video cameras & recorders and there was
a fair amount of noise on the video. 

After years of maintenance and new avionics & accessories
being installed/removed/upgraded etc the aircraft had grounds
all over the place. Some things were grounded to a central
ground.

The fix was to move some of the ground wires for existing
accessories (don't know which ones) to the central ground buss.
For further reading I recommend Bob Nuckoll's book. It has a whole
chapter on the subject.

  thanks for any info.

 bob noffs

Quote:





Quote:


ist" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List
tp://forums.matronics.com
_blank">http://www.matronics.com/contribution



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PostPosted: Sat Mar 01, 2014 5:18 pm    Post subject: grounds Reply with quote

Short answer 1. No 2. Yes

Long answer:
It is good practice and in most cases a requirement that the ground wire
should be the same size as the supply if they carry the same current.
Exceptions can occur such as when the supply is part of a bundle whereas
the ground is exposed with good cooling, and voltage drop is not an
issue. I doubt there is much of that occurring in a Rebel.

There is little reason not to use airframe grounds for continuous loads
on a metal aircraft. Indeed it often reduces weight and
resistance/voltage drops. Obviously not good to pass current through a
hinge though if you have a position light on a rudder or something like
that.

The problem is only when airframe grounds are also used (shared) by
noise sensitive receptors such as audio wires or antennae. The sensitive
devices may pick up tiny voltage changes caused by other loads if they
share grounds. That phenomenon is commonly called ground loops and is
why avionics grounds should go to a common ground point.

Ken

On 01/03/2014 5:25 PM, bob noffs wrote:
Quote:
hi all,
i have 2 questions about the led landing light and led strobe i am
installing in a metal wing.
#1 is it acceptable to use next size smaller groung wire compared to
power supply??
#2 is it acceptable to ground these lights to the airframe?
thanks for any info.
bob noffs



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jmjones2000(at)mindspring
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PostPosted: Sat Mar 01, 2014 6:43 pm    Post subject: grounds Reply with quote

Bob,

As for the wire size, the best option is to go with a 10A breaker and 18 gauge wire. Remember that a circuit breaker or fuse protects the wire and not the device. Your LEDs will likely pull just a few amps, but this leaves your options open in the future if you decide to go with something other than LEDs. I would also use shielded wire. Ground the shield at the airframe end and leave it ungrounded at the load end.
As far as the grounding to the airframe is concerned I would say it depends. It is never a good idea to ground anything to the airframe and not a ground bus. The lights will work if you do this, but it may help contribute to noise in the system. The power supply for LEDs are notorious for creating noise so grounding is imperative. I would also consider using a ferrite filter. These can be had from radio shack. They often come with new electronics and are cylinder shaped. It is a magnet in plastic that clips around your wire and helps eliminate noise.
Hope this helps
Justin

On Mar 1, 2014, at 1:25 PM, bob noffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:
[quote]hi all,

i have 2 questions about the led landing light and led strobe i am installing in a metal wing.

#1 is it acceptable to use next size smaller groung wire compared to power supply??

#2 is it acceptable to ground these lights to the airframe?

thanks for any info.

bob noffs

Quote:


href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matronics.com/Navigator?AeroElectric-List
href="http://forums.matronics.com/">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/contribution

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peter(at)sportingaero.com
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PostPosted: Sun Mar 02, 2014 1:10 am    Post subject: grounds Reply with quote

In general 1 No, 2 Yes, but,

The power supply wire to a wing tip will be 15 or 20' long, so you may choose to use a thicker wire size because of volts drop, rather than current carrying, considerations. If the ground wire is grounded to the spar 1' away then the volts drop considerations are not relevant and a thinner ground wire may be used.

Using airframe ground return for the kind of wing tip mounted devices you mention is standard practice in a metal airframe and can result in significant weight savings (which are always important) - always assuming you have a good ground path back to the battery. Take care of potential ground loops for items in the panel that are sensitive (eg audio devices).

Just my opinion,
Peter

On 01/03/2014 22:25, bob noffs wrote:

[quote] hi all,

i have 2 questions about the led landing light and led strobe i am installing in a metal wing.

#1 is it acceptable to use next size smaller groung wire compared to power supply??

#2 is it acceptable to ground these lights to the airframe?

thanks for any info.

bob noffs

Quote:

[b]


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Mar 02, 2014 1:12 pm    Post subject: grounds Reply with quote

At 04:25 PM 3/1/2014, you wrote:
Quote:
hi all,
i have 2 questions about the led landing light and led strobe i am
installing in a metal wing.
#1 is it acceptable to use next size smaller groung wire compared
to power supply??
#2 is it acceptable to ground these lights to the airframe?
thanks for any info.
bob noffs

The current demand of LED replacement for legacy
lighting is generally much smaller. You should tailor
your wire selections to those values . . . assuming
of course . . . that larger wires are not already
installed to service a legacy system being replaced.
In the later case, leave old wires in place.

Have you read chapter 5 of the 'Connection and
reviewed Z-15 and in particular, this drawing?

http://tinyurl.com/6w87rvb

Voltage drop is not a big issue with modern
LED fixtures fitted with constant current
power supplies . . . and the BRIGHT fixtures
fall into this category. The electronics in
the fixture insures proper lamp drive over a
wide range of input voltages.

Concerns for ground-loop induced noises have
foundation in poorly crafted grounds for VULNERABLE
systems. You can generally ground potentially
antagonistic systems anywhere as long as the
potential victims (generally all on the panel)
share a local common ground as depicted in the
Z-15 drawings.


Bob . . .


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sun Mar 02, 2014 6:28 pm    Post subject: grounds Reply with quote

thanks for the advice. i built my last plane using your diagrams. i now have a plan!

 bob noffs

On Sun, Mar 2, 2014 at 3:11 PM, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
[quote]--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)>

At 04:25 PM 3/1/2014, you wrote:
Quote:
hi all,
 i have 2 questions about the led landing light and led strobe i am installing in a metal wing.
 #1 is it acceptable to use next size smaller groung wire compared to power supply??
 #2 is it acceptable to ground these lights to the airframe?
  thanks for any info.
 bob noffs


  The current demand of LED replacement for legacy
  lighting is generally much smaller. You should tailor
  your wire selections to those values . . . assuming
  of course . . . that larger wires are not already
  installed to service a legacy system being replaced.
  In the later case, leave old wires in place.

  Have you read chapter 5 of the 'Connection and
  reviewed Z-15 and in particular, this drawing?

http://tinyurl.com/6w87rvb

  Voltage drop is not a big issue with modern
  LED fixtures fitted with constant current
  power supplies . . . and the BRIGHT fixtures
  fall into this category. The electronics in
  the fixture insures proper lamp drive over a
  wide range of input voltages.

  Concerns for ground-loop induced noises have
  foundation in poorly crafted grounds for VULNERABLE
  systems. You can generally ground potentially
  antagonistic systems anywhere as long as the
  potential victims (generally all on the panel)
  share a local common ground as depicted in the
  Z-15 drawings.




  Bob . . .

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le, List Admin.
="_blank">http://www.matronics.com/contribution
====================================





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