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		punchy(at)frontiernet.net Guest
 
 
 
 
 
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				 Posted: Sun Jun 25, 2017 4:49 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				Anybody have experience in installing or replacing the matco brake 
 assembly on the KIS TR1?  I am in need of replacing the complete 
 assembly and brakes (exclusive of the master cyl) on my 1997 KIS TR1
 Need any input as to parts needed and how to (lessons learned would be 
 also appreciated)
 Located in Saint Johns, AZ ,  KSJN
 Rob
 
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		fredorosa(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Sun Jun 25, 2017 5:07 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				You need O.C. Baker's input.  He replaced his with Grove brakes and got much better results.
 
 On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
  	  | Quote: | 	 		  --> KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
  
  Anybody have experience in installing or replacing the matco brake assembly on the KIS TR1?  I am in need of replacing the complete assembly and brakes (exclusive of the master cyl) on my 1997 KIS TR1
  
  
  Need any input as to parts needed and how to (lessons learned would be also appreciated)
  
  
  Located in Saint Johns, AZ ,  KSJN
  
  
  Rob
  
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		punchy(at)frontiernet.net Guest
 
 
 
 
 
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				 Posted: Sun Jun 25, 2017 5:59 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				I guess I need to talk to OC. 
        
         OC if you are out there I need to talk to you about replacing the       existing matco brake assembly on the
        KIS TR1. That is to say:  the brake calipers, the brake pads, and       the rotors
        
        Rob
        
        
        
        On 06/25/2017 06:06 PM, Alfred Rosa wrote:
      
       	  | Quote: | 	 		         You need O.C. Baker's input.  He replaced his with         Grove brakes and got much better results.
        
          On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>           wrote:
             	  | Quote: | 	 		  -->             KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
              
              Anybody have experience in installing or replacing the matco             brake assembly on the KIS TR1?  I am in need of replacing             the complete assembly and brakes (exclusive of the master             cyl) on my 1997 KIS TR1
              
              
              Need any input as to parts needed and how to (lessons             learned would be also appreciated)
              
              
              Located in Saint Johns, AZ ,  KSJN
              
              
              Rob
              
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		ftyoder(at)yoderbuilt.com Guest
 
 
 
 
 
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				 Posted: Sun Jun 25, 2017 6:23 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				Hi Rob,
 
 My TR-1 is kit#47 and there were a number of KIS owners with Matco brake
 problems including me. In effective stopping and having to replace pads
 every 50 hours or so. The problem was not with the brakes but the geometry
 of the brake peddles, they are to short and don't apply the correct pressure
 at the pads. As I recall I was getting only a few hundred pounds of pressure
 and we need about 2000 lbs., as I recall. I lengthened my peddles and got
 the proper pressure at the pads and they work very well now. Probably not
 quite as good as Grove but acceptable and allot less expensive than
 changing. My pressure numbers may not be correct but the difference is
 dramatic.
 
 I met with the owner of Matco Mfg. at Oshkosh in 2010, I think, and used his
 demonstration rig to see the difference the brake peddle geometry made and
 it worked great for me. I also upgraded to his new rotor design and replaced
 the piston pucks. He had all the necessary replacement parts.
 
 I would recommend giving them a call.
 
 Tim
 N52TY
 
  
 
 --
 
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		ftyoder(at)yoderbuilt.com Guest
 
 
 
 
 
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				 Posted: Sun Jun 25, 2017 6:27 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				OC is bakerocb(at)cox.net (bakerocb(at)cox.net)
   
  Tim
 
    From: owner-kis-list-server(at)matronics.com  [mailto:owner-kis-list-server(at)matronics.com] On Behalf Of  Rob
 Sent: Sunday, June 25, 2017 6:59 PM
 To:  kis-list(at)matronics.com
 Subject: Re: Matco Brake assembly for  KIS TR1
  
  I guess I need to talk to OC. 
 
  OC if you  are out there I need to talk to you about replacing the existing matco brake  assembly on the
 KIS TR1. That is to say:  the brake calipers, the brake  pads, and the rotors
 
 Rob
 
 On 06/25/2017 06:06 PM, Alfred  Rosa wrote:
 
   	  | Quote: | 	 		     You need O.C. Baker's input.  He replaced his with Grove    brakes and got much better results.
    
    On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
     	  | Quote: | 	 		  -->      KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
 
 Anybody have      experience in installing or replacing the matco brake assembly on the KIS      TR1?  I am in need of replacing the complete assembly and brakes      (exclusive of the master cyl) on my 1997 KIS TR1
 Need any input      as to parts needed and how to (lessons learned would be also      appreciated)
 Located in Saint Johns, AZ ,       KSJN
 Rob
 
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 List"      rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?KIS-List
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 FORUMS      -
 eferrer" target="_blank">http://forums.matronics.com
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 WIKI      -
 errer" target="_blank">http://wiki.matronics.com
 ====================================
 b      Site -
           -Matt Dralle, List      Admin.
 rel="noreferrer" target="_blank">http://www.matronics.com/contribution
 ====================================
 
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		bakerocb
 
 
  Joined: 15 Jan 2006 Posts: 727 Location: FAIRFAX VA
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				 Posted: Sun Jun 25, 2017 10:53 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				6/27/2017
 Hello Rob, I am in hospital right now -- spaced out on drugs.
 Go to KIS archive search. Search for this subject in my posts.
 Please let me know if you have any questions.
 OC
 
 Sent from my iPad
 ---------------
 
 On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)> wrote:
 
 
 ----------------
  	  | Quote: | 	 		  
 On 06/25/2017 06:06 PM, Alfred  Rosa wrote:
 
   	  | Quote: | 	 		     You need O.C. Baker's input.  He replaced his with Grove    brakes and got much better results.
    
    On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
     	  | Quote: | 	 		  -->      KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
 
 Anybody have      experience in installing or replacing the matco brake assembly on the KIS      TR1?  I am in need of replacing the complete assembly and brakes      (exclusive of the master cyl) on my 1997 KIS TR1
 Need any input      as to parts needed and how to (lessons learned would be also      appreciated)
 Located in Saint Johns, AZ ,       KSJN
 Rob
 ====================================
 
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  | 	 
 
 
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		bakerocb
 
 
  Joined: 15 Jan 2006 Posts: 727 Location: FAIRFAX VA
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				 Posted: Mon Jun 26, 2017 2:01 am    Post subject: Matco Brake assembly for KIS TR1 | 
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				6/26/2017
 
 Hello Again Rob, Why exclude the master cylinders in the cockpit? The quality of those cylinders and expanding the size of the brake pedals is essential
 
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		Robert Reed
 
 
  Joined: 22 Oct 2009 Posts: 331 Location: Dallas/Ft.Worth
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				 Posted: Mon Jun 26, 2017 6:09 am    Post subject: Matco Brake assembly for KIS TR1 | 
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				Owen,
 So sorry to hear that you are in the Hospital and my prayers are with you for a speedy recovery.
 Bob Reed
 
        From: Owen C Baker <bakerocb(at)cox.net>
  To: kis-list(at)matronics.com 
  Sent: Monday, June 26, 2017 1:53 AM
  Subject: Re: Matco Brake assembly for KIS TR1
   
  
 6/27/2017
 Hello Rob, I am in hospital right now -- spaced out on drugs.
 Go to KIS archive search. Search for this subject in my posts.
 Please let me know if you have any questions.
 OC
 
 Sent from my iPad
 ---------------
 
 On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)> wrote:
 
 
 ----------------
  	  | Quote: | 	 		  
 On 06/25/2017 06:06 PM, Alfred  Rosa wrote:
 
   	  | Quote: | 	 		     You need O.C. Baker's input.  He replaced his with Grove    brakes and got much better results.
    
    On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
     	  | Quote: | 	 		  -->      KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
 
 Anybody have      experience in installing or replacing the matco brake assembly on the KIS      TR1?  I am in need of replacing the complete assembly and brakes      (exclusive of the master cyl) on my 1997 KIS TR1
 Need any input      as to parts needed and how to (lessons learned would be also      appreciated)
 Located in Saint Johns, AZ ,       KSJN
 Rob
 ==== ============================== ==
 
  | 	  
  | 	   
 
  
  | 	 
 
 
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		Robert Reed
 
 
  Joined: 22 Oct 2009 Posts: 331 Location: Dallas/Ft.Worth
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				 Posted: Mon Jun 26, 2017 6:14 am    Post subject: Matco Brake assembly for KIS TR1 | 
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				Tim,
 I never did understand the reasoning behind those original specifications for the Master Cylinders and especially the brake pedals themselves.  I can't testify to how much difference it makes (YET) but I decided early on to replace my master cylinders and the rudder/brake pedals with something far more substantial.  I know they are heavier but hey...I have lost 15 pounds which more than makes up for it.
 Bob Reed
 
        From: Tim Yoder <ftyoder(at)yoderbuilt.com>
  To: kis-list(at)matronics.com 
  Sent: Sunday, June 25, 2017 9:23 PM
  Subject: RE: Matco Brake assembly for KIS TR1
   
  
 --> KIS-List message posted by: "Tim Yoder" <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)>
 
 Hi Rob,
 
 My TR-1 is kit#47 and there were a number of KIS owners with Matco brake
 
 problems including me. In effective stopping and having to replace pads
 
 every 50 hours or so. The problem was not with the brakes but the geometry
 
 of the brake peddles, they are to short and don't apply the correct pressure
 
 at the pads. As I recall I was getting only a few hundred pounds of pressure
 
 and we need about 2000 lbs., as I recall. I lengthened my peddles and got
 
 the proper pressure at the pads and they work very well now. Probably not
 
 quite as good as Grove but acceptable and allot less expensive than
 
 changing. My pressure numbers may not be correct but the difference is
 
 dramatic.
 
 I met with the owner of Matco Mfg. at Oshkosh in 2010, I think, and used his
 
 demonstration rig to see the difference the brake peddle geometry made and
 
 it worked great for me. I also upgraded to his new rotor design and replaced
 
 the piston pucks. He had all the necessary replacement parts.
 
 I would recommend giving them a call.
 
 Tim
 
 N52TY
 
  
 
 --
 
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		bakerocb
 
 
  Joined: 15 Jan 2006 Posts: 727 Location: FAIRFAX VA
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				 Posted: Mon Jun 26, 2017 10:47 am    Post subject: Matco Brake assembly for KIS TR1 | 
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				6/26/2017
 
 On Jun 26, 2017, at 10:54 AM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
  	  | Quote: | 	 		                     OC, sorry to hear about hospital.  No       fun there. Hope you get better and out as soon as possible.
  | 	  
 
 Thanks.
  	  | Quote: | 	 		         
        My ladder collapsed while climbing off the roof a few years ago       and I broke my hip in two places as well as 6 ribs.
        I spent a week in the hospital and then 3 week in a 24/7 rehab, so       I know about that stuff.
        
        I know that the geometry etc is a problem, but I can handle that       ok. 
 
  | 	  
 
 If you still have the original kit provided pedals I don't agree.
  	  | Quote: | 	 		   I am 78 YO and no longer am able to get down inside and under       that
        panel to reach the the master cylinders etc. 
  | 	  
 
 That is when you get help. Pay an A&P if needed or ask a mechanical friend.
  	  | Quote: | 	 		         
         I just want to replace all the parts that are on the outside.  
        
        Even the wheels are ok so I don't need to replace them unless I go       to Grove.
        
        How hard is it to replace the calipers, brake pads, and rotors?
  | 	  
 
 Same as when you built the plane if you stay with MATCO.
  	  | Quote: | 	 		         
        Would I gain anything if I did that with Grove parts?
  | 	  
 
 Installing Grove parts will require extensive removal of metal from KIS landing gear legs at the bottom.
  	  | Quote: | 	 		         
        Would Grove wheels, calipers, brake pads and rotors work with the       existing Matco master cylinders?
  | 	  
 
 Yes, but see immediately above.
  	  | Quote: | 	 		         
        I would like to get this bird back in the air before I get much       older
  | 	  
 
 Understand.
  	  | Quote: | 	 		         
        Any help with question above would be appreciated.
        
        Rob
  | 	  
 
 OC
 PS: I am 84 years old.
 -------------------------
  	  | Quote: | 	 		         
        On 06/26/2017 03:00 AM, Owen C Baker wrote:
      
       	  | Quote: | 	 		                6/26/2017
        
        
        Hello Again Rob, Why exclude the         master cylinders in the cockpit? The quality of those cylinders         and expanding the size of the brake pedals is essential.
        
        
        OC
        
        
        ------------------------------
        
        
          On Jun 26, 2017, at 2:52 AM, Owen C Baker <bakerocb(at)cox.net (bakerocb(at)cox.net)>         wrote:
          
        
         	  | Quote: | 	 		                                 6/27/2017
            
            
            Hello Rob, I am in hospital right             now -- spaced out on drugs.
            
            
            Go to KIS archive search. Search             for this subject in my posts.
            
            
            Please let me know if you have             any questions.
            
            
            OC
              
              Sent from my iPad
            
            
            ---------------
            
              On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)>             wrote:
              
            
                       
            
            ----------------
             	  | Quote: | 	 		                              
                  On 06/25/2017 06:06 PM, Alfred Rosa wrote:
                
                 	  | Quote: | 	 		                   You need O.C. Baker's input.  He replaced                   his with Grove brakes and got much better results.
                  
                    On Sun, Jun 25, 2017 at 8:47                     PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>                     wrote:
                       	  | Quote: | 	 		  --> KIS-List message posted by: Rob                       <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
                        
                        Anybody have experience in installing or replacing                       the matco brake assembly on the KIS TR1?  I am in                       need of replacing the complete assembly and brakes                       (exclusive of the master cyl) on my 1997 KIS TR1
                        
                        
                        Need any input as to parts needed and how to                       (lessons learned would be also appreciated)
                        
                        
                        Located in Saint Johns, AZ ,  KSJN
                        
                        
                        Rob
                        
                        
                        ====================================
                        
                        
                        
                       | 	                     
                    
                  
                 | 	                 
 
                             
             | 	           
         | 	        | 	       
 
           
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		Robert Reed
 
 
  Joined: 22 Oct 2009 Posts: 331 Location: Dallas/Ft.Worth
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				 Posted: Mon Jun 26, 2017 1:08 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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  | 
			 
			
				Thank you BOTH...You two old farts make me feel almost young at just 70.   )))
 That is until I get out to the hangar and it's 99 degrees and I am trying to climb into the back of the fuselage to install some controls.  BUT, as the attached photo shows...where there's a will there's a way.  Not the most effective but lowered the temp from 95 degrees to miserable 84 degrees on the inside.  My wife always wanted "Air Conditioning" in the plane.
 
 Good luck Rob and take care of yourself Owen.
 
 
 Bob Reed
 
 
        From: Owen C Baker <bakerocb(at)cox.net>
  To: Rob <punchy(at)frontiernet.net>; kis-list(at)matronics.com 
  Sent: Monday, June 26, 2017 1:47 PM
  Subject: Re: KIS-List: Matco Brake assembly for KIS TR1
   
  
 6/26/2017
 On Jun 26, 2017, at 10:54 AM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
 
 OC, sorry to hear about hospital.  No       fun there. Hope you get better and out as soon as possible.
 
 Thanks. 	  | Quote: | 	 		                My ladder collapsed while climbing off the roof a few years ago       and I broke my hip in two places as well as 6 ribs.       I spent a week in the hospital and then 3 week in a 24/7 rehab, so       I know about that stuff.              I know that the geometry etc is a problem, but I can handle that       ok. 
 
  | 	  
 If you still have the original kit provided pedals I don't agree. 	  | Quote: | 	 		   I am 78 YO and no longer am able to get down inside and under       that       panel to reach the the master cylinders etc. 
 
  | 	  
 That is when you get help. Pay an A&P if needed or ask a mechanical friend. 	  | Quote: | 	 		                 I just want to replace all the parts that are on the outside.               Even the wheels are ok so I don't need to replace them unless I go       to Grove.              How hard is it to replace the calipers, brake pads, and rotors?
 
  | 	  
 Same as when you built the plane if you stay with MATCO. 	  | Quote: | 	 		                Would I gain anything if I did that with Grove parts?
 
  | 	  
 Installing Grove parts will require extensive removal of metal from KIS landing gear legs at the bottom. 	  | Quote: | 	 		                Would Grove wheels, calipers, brake pads and rotors work with the       existing Matco master cylinders?
 
  | 	  
 Yes, but see immediately above. 	  | Quote: | 	 		                I would like to get this bird back in the air before I get much       older
 
  | 	  
 Understand. 	  | Quote: | 	 		                Any help with question above would be appreciated.              Rob
 
  | 	  
 OC
 
 PS: I am 84 years old.
 
 ------------------------- 	  | Quote: | 	 		                On 06/26/2017 03:00 AM, Owen C Baker wrote:     
      
  | 	  
 6/26/2017
               
        Hello Again Rob, Why exclude the         master cylinders in the cockpit? The quality of those cylinders         and expanding the size of the brake pedals is essential.
               
        OC
               
        ------------------------------       
                 On Jun 26, 2017, at 2:52 AM, Owen C Baker <bakerocb(at)cox.net (bakerocb(at)cox.net)>         wrote:                
        
 6/27/2017
                       
            Hello Rob, I am in hospital right             now -- spaced out on drugs.
                       
            Go to KIS archive search. Search             for this subject in my posts.
                       
            Please let me know if you have             any questions.
                       
            OC                          Sent from my iPad
                       
            ---------------
                         On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)>             wrote:                        
            
 OC is bakerocb(at)cox.net (bakerocb(at)cox.net)
                 
                Tim
                                                                 From: owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)                   [mailto:owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)]                   On Behalf Of Rob                   Sent: Sunday, June 25, 2017 6:59 PM                   To: kis-list(at)matronics.com (kis-list(at)matronics.com)                   Subject: Re: Matco Brake assembly for                   K                                
                I guess I need to talk to OC.                                                    OC if you are out there I need to talk to you about                 replacing the existing matco brake assembly on the                 KIS TR1. That is to say:  the brake calipers, the brake                 pads, and the rotors                                  Rob               
                                               
            ----------------            	  | Quote: | 	 		                                               On 06/25/2017 06:06 PM, Alfred Rosa wrote:               
                 	  | Quote: | 	 		                   You need O.C. Baker's input.  He replaced                   his with Grove brakes and got much better results.
                                     On Sun, Jun 25, 2017 at 8:47                     PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>                     wrote:                      	  | Quote: | 	 		  | --> KIS-List message posted by: Rob                       <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>                                              Anybody have experience in installing or replacing                       the matco brake assembly on the KIS TR1?  I am in                       need of replacing the complete assembly and brakes                       (exclusive of the master cyl) on my 1997 KIS TR1                                                                     Need any input as to parts needed and how to                       (lessons learned would be also appreciated)                                                                     Located in Saint Johns, AZ ,  KSJN                                                                     Rob                                                                     ==== ============================== ==                                                                                           | 	                     
                                     
                 | 	                                
              
             | 	 
 
 
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		ftyoder(at)yoderbuilt.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Jun 26, 2017 3:56 pm    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				Bob,
   
  I've got you beat on the high temps here in the Phoenix area,  100 deg. + for the last two weeks. Fortunately I have younger friends that will  get under the panel for me, I'm 74 and could get under the panel but not back  out!
   
  Get well OC,
   
  Tim
 
    From: owner-kis-list-server(at)matronics.com  [mailto:owner-kis-list-server(at)matronics.com] On Behalf Of Robert  Reed
 Sent: Monday, June 26, 2017 2:08 PM
 To:  kis-list(at)matronics.com
 Subject: Re: Matco Brake assembly for  KIS TR1
  
   Thank you BOTH...You two old farts make  me feel almost young at just 70.   )))
  
 
  That is until I get out to the hangar  and it's 99 degrees and I am trying to climb into the back of the fuselage to  install some controls.  BUT, as the attached photo shows...where there's a  will there's a way.  Not the most effective but lowered the temp from  95 degrees to miserable 84 degrees on the inside.  My wife always wanted  "Air Conditioning" in the plane.
  
 
  
 
  
 Good luck  Rob and take care of yourself Owen.
  
 
  
 
  Bob Reed
  
 
  
 
       From: Owen C Baker  <bakerocb(at)cox.net>
 To:  Rob <punchy(at)frontiernet.net>; kis-list(at)matronics.com 
 Sent: Monday, June 26, 2017 1:47  PM
 Subject: Re: Matco  Brake assembly for KIS TR1
 
  
    6/26/2017
  On Jun 26, 2017, at  10:54 AM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
  
   OC, sorry to hear about hospital.  No  fun there. Hope you get better and out as soon as possible.
  
 Thanks.  	  | Quote: | 	 		        My ladder collapsed while    climbing off the roof a few years ago and I broke my hip in two places as well    as 6 ribs.I spent a week in the hospital and then 3 week in a    24/7 rehab, so I know about that stuff.I know    that the geometry etc is a problem, but I can handle that  ok. 
 
  | 	   
 If you still  have the original kit provided pedals I don't agree.   	  | Quote: | 	 		        I am 78 YO and no longer am able to get    down inside and under thatpanel to reach the the master    cylinders etc. 
 
  | 	   
 That is when  you get help. Pay an A&P if needed or ask a mechanical friend.  	  | Quote: | 	 		         I just want to replace    all the parts that are on the outside.  Even the wheels are ok so I don't need to replace them unless I go    to Grove.How hard is it to replace the calipers,    brake pads, and rotors?
 
  | 	   
 Same as when  you built the plane if you stay with MATCO.  	  | Quote: | 	 		        Would I gain anything if I    did that with Grove parts?
 
  | 	   
 Installing  Grove parts will require extensive removal of metal from KIS landing gear legs  at the bottom.  	  | Quote: | 	 		        Would Grove wheels,    calipers, brake pads and rotors work with the existing Matco master    cylinders?
 
  | 	   
 Yes, but see  immediately above.  	  | Quote: | 	 		        I would like to get this    bird back in the air before I get much older
 
  | 	   
 Understand.  	  | Quote: | 	 		        Any help with question above    would be appreciated.Rob
 
  | 	   
 OC
  
  PS: I am 84 years old.
  
   -------------------------  	  | Quote: | 	 		        On 06/26/2017 03:00 AM,    Owen C Baker wrote:
    
  | 	  
    6/26/2017
  
  Hello Again Rob, Why exclude the master  cylinders in the cockpit? The quality of those cylinders and expanding the size  of the brake pedals is essential.
  
  OC
  
  ------------------------------
  On Jun 26, 2017, at 2:52 AM, Owen C Baker <bakerocb(at)cox.net (bakerocb(at)cox.net)> wrote:
  
   6/27/2017
  
  Hello Rob, I am in hospital right now --  spaced out on drugs.
  
  Go to KIS archive search. Search for  this subject in my posts.
  
  Please let me know if you have any  questions.
  
  OCSent  from my iPad
  
  ---------------
  On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)> wrote:
  
   OC is bakerocb(at)cox.net (bakerocb(at)cox.net)
   
  Tim
    From: owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)  [mailto:owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)]  On Behalf Of RobSent: Sunday, June 25, 2017 6:59  PMTo: kis-list(at)matronics.com (kis-list(at)matronics.com)Subject: Re: Matco Brake assembly for K
  I guess I need to talk to OC.  OC if you are out there I need to talk to you  about replacing the existing matco brake assembly on theKIS TR1.  That is to say:  the brake calipers, the brake pads, and the rotorsRob
  
 ----------------  	  | Quote: | 	 		        On 06/25/2017 06:06 PM,    Alfred Rosa wrote:
     	  | Quote: | 	 		       You need O.C. Baker's input.  He replaced his with Grove      brakes and got much better results.
           On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>      wrote:      	  | Quote: | 	 		  | -->        KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>Anybody have experience in installing or        replacing the matco brake assembly on the KIS TR1?  I am in need of        replacing the complete assembly and brakes (exclusive of the master cyl)        on my 1997 KIS TR1Need any        input as to parts needed and how to (lessons learned would be also        appreciated)Located in Saint        Johns, AZ ,  KSJNRob====        ===== == | 	  
 
  | 	     
 
  | 	 
 
 
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		ftyoder(at)yoderbuilt.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Jun 26, 2017 3:56 pm    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				Bob,
   
  I think it was one of the few misses on the KIS along with the  original nose gear design. Although, I believe Rich flew the original design in  his plane. I am sure he was a better pilot than me. Remember also, the original  KIS power plant was the 80 HP Limbaugh which was lighter and slower than what  most all other KIS planes have.
   
  Tim
 
    From: owner-kis-list-server(at)matronics.com  [mailto:owner-kis-list-server(at)matronics.com] On Behalf Of Robert  Reed
 Sent: Monday, June 26, 2017 7:14 AM
 To:  kis-list(at)matronics.com
 Subject: Re: Matco Brake assembly for  KIS TR1
  
   Tim,
  
 
  I never did understand the reasoning behind those original  specifications for the Master Cylinders and especially the brake pedals  themselves.  I can't testify to how much difference it makes (YET) but I  decided early on to replace my master cylinders and the rudder/brake pedals with  something far more substantial.  I know they are heavier but hey....I have  lost 15 pounds which more than makes up for it.
  
 
  Bob Reed
  
       From: Tim Yoder  <ftyoder(at)yoderbuilt.com>
 To: kis-list(at)matronics.com 
 Sent: Sunday, June 25, 2017 9:23  PM
 Subject: RE: Matco  Brake assembly for KIS TR1
 
  
  --> KIS-List message posted by: "Tim Yoder" <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)>
 
  
 
  Hi Rob,
 
  
 
  My TR-1 is kit#47 and there were a number of KIS owners with Matco  brake
 
  problems including me. In effective stopping and having to replace  pads
 
  every 50 hours or so. The problem was not with the brakes but the  geometry
 
  of the brake peddles, they are to short and don't apply the correct  pressure
 
  at the pads. As I recall I was getting only a few hundred pounds of  pressure
 
  and we need about 2000 lbs., as I recall. I lengthened my peddles  and got
 
  the proper pressure at the pads and they work very well now.  Probably not
 
  quite as good as Grove but acceptable and allot less expensive  than
 
  changing. My pressure numbers may not be correct but the difference  is
 
  dramatic.
 
  
 
  I met with the owner of Matco Mfg. at Oshkosh in 2010, I think, and  used his
 
  demonstration rig to see the difference the brake peddle geometry  made and
 
  it worked great for me. I also upgraded to his new rotor design and  replaced
 
  the piston pucks. He had all the necessary replacement  parts.
 
  
 
  I would recommend giving them a call.
 
  
 
  Tim
 
  N52TY
 
  
 
  
 
  
 
  --
 
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		Keith.Miller(at)esa.int Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Jul 10, 2017 3:54 am    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				On the subject of access  to the brake master cylinders ,  I installed an
 access panel in the underside of the fuselage , makes getting to the various
 bolts  and tubes , much easier
 (See attached file: Dscf0225.jpg)
 
 
 From:       Robert Reed <robertr237(at)att.net>
 To:         "kis-list(at)matronics.com" <kis-list(at)matronics.com>
 Date:       06/26/2017 11:10 PM
 Subject:    Re: Matco Brake assembly for KIS TR1
 Sent by:    owner-kis-list-server(at)matronics.com
 
 Thank you BOTH...You two old farts make me feel almost young at just
 70.   )))
 
 That is until I get out to the hangar and it's 99 degrees and I am trying to
 climb into the back of the fuselage to install some controls.  BUT, as the
 attached photo shows...where there's a will there's a way.  Not the most
 effective but lowered the temp from 95 degrees to miserable 84 degrees on the
 inside.  My wife always wanted "Air Conditioning" in the plane.
 
 Good luck Rob and take care of yourself Owen.
 Bob Reed
 From: Owen C Baker <bakerocb(at)cox.net>
 To: Rob <punchy(at)frontiernet.net>; kis-list(at)matronics.com
 Sent: Monday, June 26, 2017 1:47 PM
 Subject: Re: Matco Brake assembly for KIS TR1
 
 6/26/2017
 
 On Jun 26, 2017, at 10:54 AM, Rob <punchy(at)frontiernet.net> wrote:
 
 OC, sorry to hear about hospital.  No fun there. Hope you get better and out
 as soon as possible.
 
 Thanks.
 
       My ladder collapsed while climbing off the roof a few years ago and I
       broke my hip in two places as well as 6 ribs.
       I spent a week in the hospital and then 3 week in a 24/7 rehab, so I
       know about that stuff.
 
       I know that the geometry etc is a problem, but I can handle that ok.
 
 If you still have the original kit provided pedals I don't agree.
 
       I am 78 YO and no longer am able to get down inside and under that
       panel to reach the the master cylinders etc.
 
 That is when you get help. Pay an A&P if needed or ask a mechanical friend.
 
        I just want to replace all the parts that are on the outside.
 
       Even the wheels are ok so I don't need to replace them unless I go to
       Grove.
 
       How hard is it to replace the calipers, brake pads, and rotors?
 
 Same as when you built the plane if you stay with MATCO.
 
       Would I gain anything if I did that with Grove parts?
 
 Installing Grove parts will require extensive removal of metal from KIS
 landing gear legs at the bottom.
 
       Would Grove wheels, calipers, brake pads and rotors work with the
       existing Matco master cylinders?
 
 Yes, but see immediately above.
 
       I would like to get this bird back in the air before I get much older
 
 Understand.
 
       Any help with question above would be appreciated.
 
       Rob
 
 OC
 
 PS: I am 84 years old.
 
 -------------------------
 
       On 06/26/2017 03:00 AM, Owen C Baker wrote:
 6/26/2017
 
 Hello Again Rob, Why exclude the master cylinders in the cockpit? The quality
 of those cylinders and expanding the size of the brake pedals is essential.
 
 OC
 
 ------------------------------
 
 On Jun 26, 2017, at 2:52 AM, Owen C Baker <bakerocb(at)cox.net> wrote:
 
 6/27/2017
 
 Hello Rob, I am in hospital right now -- spaced out on drugs.
 
 Go to KIS archive search. Search for this subject in my posts.
 
 Please let me know if you have any questions.
 
 OC
 
 Sent from my iPad
 
 ---------------
 
 On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com> wrote:
 
 OC is bakerocb(at)cox.net
 
 Tim
 
 From: owner-kis-list-server(at)matronics.com [
 mailto:owner-kis-list-server(at)matronics.com] On Behalf Of Rob
 Sent: Sunday, June 25, 2017 6:59 PM
 To: kis-list(at)matronics.com
 Subject: Re: Matco Brake assembly for K
 
 I guess I need to talk to OC.
 
  OC if you are out there I need to talk to you about replacing the existing
 matco brake assembly on the
 KIS TR1. That is to say:  the brake calipers, the brake pads, and the rotors
 
 Rob
 
 ----------------
 
       On 06/25/2017 06:06 PM, Alfred Rosa wrote:
             You need O.C. Baker's input.  He replaced his with Grove brakes
             and got much better results.
 
             On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net>
             wrote:
               
 
               Anybody have experience in installing or replacing the matco
               brake assembly on the KIS TR1?  I am in need of replacing the
               complete assembly and brakes (exclusive of the master cyl) on
               my 1997 KIS TR1
               Need any input as to parts needed and how to (lessons learned
               would be also appreciated)
               Located in Saint Johns, AZ ,  KSJN
               Rob
               ==== ============================== ==
 This message and any attachments are intended for the use of the addressee or
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 The unauthorised disclosure, use, dissemination or copying (either in whole
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 content is not permitted.
 If you received this message in error, please notify the sender and delete it
 from your system.
 Emails can be altered and their integrity cannot be guaranteed by the sender.
 
 Please consider the environment before printing this email.
 
 [attachment "IMG_1148.JPG" deleted by Keith Miller/estec/ESA]
 
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 The unauthorised disclosure, use, dissemination or copying (either in whole or in part) of its
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 If you received this message in error, please notify the sender and delete it from your system.
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 Please consider the environment before printing this email.
 
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		pastormac62
 
 
  Joined: 07 Sep 2015 Posts: 71 Location: Indiana
  | 
		
			
				 Posted: Mon Jul 10, 2017 6:28 am    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				Keith, the pic didn't cone through. Could you please send again?
 
 To our success, Stephen McIntosh 
 
 
 
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		fredorosa(at)gmail.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Jul 10, 2017 7:26 am    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				You have to scroll all the way down past all messages to reach the pic. 
 
  	  | Quote: | 	 		   On Jul 10, 2017, at 10:28 AM, pastormac(at)comcast.net wrote:
  
  
  
  Keith, the pic didn't cone through. Could you please send again?
  
  To our success, Stephen McIntosh 
  
 > On Jul 10, 2017, at 7:53 AM, Keith.Miller(at)esa.int wrote:
 > 
 > jpg
  
  
  
  | 	 
 
 
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		galinhdz(at)gmail.com Guest
 
 
 
 
 
  | 
		
			
				 Posted: Mon Jul 10, 2017 11:20 am    Post subject: Matco Brake assembly for KIS TR1 | 
				     | 
			 
			
				
  | 
			 
			
				I just get my skinny, 28yr old, A&P son-in-law to crawl down there and do the work for me while I have a beer.  
 
 On Mon, Jul 10, 2017 at 7:53 AM,  <Keith.Miller(at)esa.int (Keith.Miller(at)esa.int)> wrote:
  	  | Quote: | 	 		  On the subject of access  to the brake master cylinders ,  I installed an
  access panel in the underside of the fuselage , makes getting to the various
  bolts  and tubes , much easier
  (See attached file: Dscf0225.jpg)
  
  
  
  
  From:       Robert Reed <robertr237(at)att.net (robertr237(at)att.net)>
  To:         "kis-list(at)matronics.com (kis-list(at)matronics.com)" <kis-list(at)matronics.com (kis-list(at)matronics.com)>
  Date:       06/26/2017 11:10 PM
  Subject:    Re: Matco Brake assembly for KIS TR1
  Sent by:    owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)
  
  
  
  Thank you BOTH...You two old farts make me feel almost young at just
  70.   )))
  
  That is until I get out to the hangar and it's 99 degrees and I am trying to
  climb into the back of the fuselage to install some controls.  BUT, as the
  attached photo shows...where there's a will there's a way.  Not the most
  effective but lowered the temp from 95 degrees to miserable 84 degrees on the
  inside.  My wife always wanted "Air Conditioning" in the plane.
  
  
  
  Good luck Rob and take care of yourself Owen.
  
  
  Bob Reed
  
  
  From: Owen C Baker <bakerocb(at)cox.net (bakerocb(at)cox.net)>
  To: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>; kis-list(at)matronics.com (kis-list(at)matronics.com)
  Sent: Monday, June 26, 2017 1:47 PM
  Subject: Re: Matco Brake assembly for KIS TR1
  
  6/26/2017
  
  On Jun 26, 2017, at 10:54 AM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)> wrote:
  
  OC, sorry to hear about hospital.  No fun there. Hope you get better and out
  as soon as possible.
  
  Thanks.
  
        My ladder collapsed while climbing off the roof a few years ago and I
        broke my hip in two places as well as 6 ribs.
        I spent a week in the hospital and then 3 week in a 24/7 rehab, so I
        know about that stuff.
  
        I know that the geometry etc is a problem, but I can handle that ok.
  
  If you still have the original kit provided pedals I don't agree.
  
        I am 78 YO and no longer am able to get down inside and under that
        panel to reach the the master cylinders etc.
  
  That is when you get help. Pay an A&P if needed or ask a mechanical friend.
  
         I just want to replace all the parts that are on the outside.
  
        Even the wheels are ok so I don't need to replace them unless I go to
        Grove.
  
        How hard is it to replace the calipers, brake pads, and rotors?
  
  Same as when you built the plane if you stay with MATCO.
  
        Would I gain anything if I did that with Grove parts?
  
  Installing Grove parts will require extensive removal of metal from KIS
  landing gear legs at the bottom.
  
        Would Grove wheels, calipers, brake pads and rotors work with the
        existing Matco master cylinders?
  
  Yes, but see immediately above.
  
        I would like to get this bird back in the air before I get much older
  
  Understand.
  
        Any help with question above would be appreciated.
  
        Rob
  
  OC
  
  PS: I am 84 years old.
  
  -------------------------
  
        On 06/26/2017 03:00 AM, Owen C Baker wrote:
  6/26/2017
  
  Hello Again Rob, Why exclude the master cylinders in the cockpit? The quality
  of those cylinders and expanding the size of the brake pedals is essential.
  
  OC
  
  ------------------------------
  
  On Jun 26, 2017, at 2:52 AM, Owen C Baker <bakerocb(at)cox.net (bakerocb(at)cox.net)> wrote:
  
  6/27/2017
  
  Hello Rob, I am in hospital right now -- spaced out on drugs.
  
  Go to KIS archive search. Search for this subject in my posts.
  
  Please let me know if you have any questions.
  
  OC
  
  Sent from my iPad
  
  ---------------
  
  On Jun 25, 2017, at 10:26 PM, Tim Yoder <ftyoder(at)yoderbuilt.com (ftyoder(at)yoderbuilt.com)> wrote:
  
  OC is bakerocb(at)cox.net (bakerocb(at)cox.net)
  
  Tim
  
  From: owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com) [
  mailto:owner-kis-list-server(at)matronics.com (owner-kis-list-server(at)matronics.com)] On Behalf Of Rob
  Sent: Sunday, June 25, 2017 6:59 PM
  To: kis-list(at)matronics.com (kis-list(at)matronics.com)
  Subject: Re: Matco Brake assembly for K
  
  I guess I need to talk to OC.
  
   OC if you are out there I need to talk to you about replacing the existing
  matco brake assembly on the
  KIS TR1. That is to say:  the brake calipers, the brake pads, and the rotors
  
  Rob
  
  ----------------
  
        On 06/25/2017 06:06 PM, Alfred Rosa wrote:
              You need O.C. Baker's input.  He replaced his with Grove brakes
              and got much better results.
  
              On Sun, Jun 25, 2017 at 8:47 PM, Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
              wrote:
                --> KIS-List message posted by: Rob <punchy(at)frontiernet.net (punchy(at)frontiernet.net)>
  
                Anybody have experience in installing or replacing the matco
                brake assembly on the KIS TR1?  I am in need of replacing the
                complete assembly and brakes (exclusive of the master cyl) on
                my 1997 KIS TR1
  
  
                Need any input as to parts needed and how to (lessons learned
                would be also appreciated)
  
  
                Located in Saint Johns, AZ ,  KSJN
  
  
                Rob
  
  
                ==== ===== ==
  
  
  
  
  
  
  
  
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		bakerocb
 
 
  Joined: 15 Jan 2006 Posts: 727 Location: FAIRFAX VA
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				 Posted: Mon Jul 10, 2017 12:03 pm    Post subject: Matco Brake assembly for KIS TR1 | 
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				7/10/2017
 
 Hello Rob, You wrote: “I know that the geometry etc is a problem, but I can 
 handle that ok.”
 
 And I wrote: “If you still have the original kit provided pedals I don't 
 agree.”
 
 See the two attached pictures to see how I solved the pedal problem. I 
 riveted two rather large pieces of aluminum angel to the front of the 
 original pedals. This provides a significant improvement in pedal leverage 
 and the resulting higher brake fluid pressure at the wheels.
 
 The side angles make a perfect place to keep the outside edge of both shoes 
 against so that you know where your feet are with regard to the brake / 
 rudder pedals at all times.
 
 OC
 
 PS: I have had people in the left seat of my plane (only side that has 
 brakes) and when the engine started the plane just spun around like a top 
 with all left brake and no right brake. They had made the mistaken 
 assumption the pedals had to be straight ahead of the seat and just plunked 
 their feet down accordingly. The KIS TR-1 pedals however are not directly in 
 front of the seats, but instead are offset a bit toward the airplane center 
 line. This offset is caused by the cross rudder pedal bars being  too short.
 
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