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Fuel feed problem
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rdmac(at)swbell.net
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PostPosted: Fri Sep 01, 2006 2:13 pm    Post subject: Fuel feed problem Reply with quote

I’m trying to understand if I have a problem or not. The fuel from the left wing tank is being emptied before the fuel in the right tank even starts to go down in my Model 7. Last week end after putting 5 gallons in each tank; I notice that almost all the fuel had some how migrated over to the right tank and only about two gallon was showing in the left. I made a couple of steep turns to the left to try to get the fuel to run back over to the left wing but nothing seems to happen. I’m really not too concerned about it I just can’t figure out why the fuel seem to migrate over to the right wing. Even after the plane sits on level ground for several days the fuel still will not equalize in each tank. Is it possible that the vent line from the header tank to the right wing tank is pinched and only allowing fuel flow from the left tank first? Will the fuel begin to flow from the right tank after the left tank is completely empty? Opinions please.

Roger Mac
[quote][b]


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torgemor(at)online.no
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PostPosted: Fri Sep 01, 2006 4:17 pm    Post subject: Fuel feed problem Reply with quote

Hi Roger,

Very interesting report.

Over the years, the fuel system have been some modified. The latter was to
remove the wing valves. IMHO. -a wrong decision..
Well, the fact is that the "pitot" pressure from each wing tank might
"differ" some. Realizing this, it's easy to see that fuel might be
transported from "high" pressure side to "lo" pressure side. I.E. the
differential pressure will transferee fuel (via the header tank) to the
other tank.

OK., how could the pressure differ? The fact is - the wing profile might
be "slightly" different in the position where the "cap pitot" is located.
Second, the "cap pitot" might be slightly higher, a little bit more aft,
or a little bit forward of the "other" side -and this will make different
tank pressure.

Also -a well blocked tube "can" create such symptom, but seldom like this,
it's more like "not possible" to get fuel from that side situation.

If this problem is due to differential pressure, a ?cross vented? system
will solve the problem, -also the reinstallation of the wing tank valves
will cure such a problem!! Besides, if you park in a slope (the aircraft
is banked some), fuel will transfer and drain out via the lo wing side.
If you fly in rough airfield you?ll know....

Well, check your tank vents (tank pitot), also try to find that they are
in same relative position..

The best method to use is to measure the wing tank pressure, -I'm sure
they are different.

Well, first check your "pitot vent" and the cap gasket (very important as
this "outside" area of wing has lo pressure).

Ok., good luck.
Torgeir.

On Sat, 02 Sep 2006 00:09:27 +0200, Roger McConnell <rdmac(at)swbell.net>
wrote:

Quote:
I'm trying to understand if I have a problem or not. The fuel from the
left
wing tank is being emptied before the fuel in the right tank even starts
to
go down in my Model 7. Last week end after putting 5 gallons in each
tank;
I notice that almost all the fuel had some how migrated over to the right
tank and only about two gallon was showing in the left. I made a couple
of
steep turns to the left to try to get the fuel to run back over to the
left
wing but nothing seems to happen. I'm really not too concerned about it I
just can't figure out why the fuel seem to migrate over to the right
wing.
Even after the plane sits on level ground for several days the fuel still
will not equalize in each tank. Is it possible that the vent line from
the
header tank to the right wing tank is pinched and only allowing fuel flow
from the left tank first? Will the fuel begin to flow from the right tank
after the left tank is completely empty? Opinions please.
Roger Mac


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Guy Buchanan



Joined: 16 Jul 2006
Posts: 1204
Location: Ramona, CA

PostPosted: Fri Sep 01, 2006 5:52 pm    Post subject: Fuel feed problem Reply with quote

At 05:16 PM 9/1/2006, you wrote:
Quote:
Realizing this, it's easy to see that fuel might be
transported from "high" pressure side to "lo" pressure side. I.E. the
differential pressure will transferee fuel (via the header tank) to the
other tank.

I ran some numbers. If there's a 4 inch difference in surface height
between the two tanks, that corresponds to about 0.1 psi pressure head.
That pressure head corresponds to about 75 mph differential velocity
between the two pitot vents. In my case that would mean one pitot was
blocked completely! (Which we know would be a problem.) I'd guess you'd
never get more than 10% velocity variation between the two pitot.
(Remember, any variation would have to be extremely local, else you'd get a
lift variation between the two wings and subsequent roll.)

Since the tanks are about 60" apart, center to center, it takes about 1
degree of roll to generate 1" of pressure head. (That's about 7" difference
in wing-tip height.) You'd therefore have to fly around with 4 degrees of
roll, (28" at the tip,) to empty one tank. That's pretty extreme.

What does it all mean? I HAVE NO IDEA! (My tanks don't equalize either so
I'm trying to figure it out - for purely academic purposes, you understand.)
Guy Buchanan
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


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Deceased K-IV 1200
A glider pilot too.
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rdmac(at)swbell.net
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PostPosted: Fri Sep 01, 2006 6:22 pm    Post subject: Fuel feed problem Reply with quote

Torgeir,
Thanks for your comments. I will check the cap pitot/vents for
blockage and also for a bad cap gasket, but other than that I don't see how
I could have a pressure differential. They are identical and are located in
identical locations on each wing. If the problem persists, I may try folding
the right wing and checking the fitting where the vent tube from the header
tank attaches to the right tank. That fitting is straight and the tube has
to make a pretty sharp 90 degree bend and it maybe pinched going into that
fitting. I do have valves on each tank but they stay OPEN. I use a master
valve on the consol to shut off the fuel supply.....thanks again
Roger

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barry(at)pgtc.com
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PostPosted: Sat Sep 02, 2006 4:56 am    Post subject: Fuel feed problem Reply with quote

Roger, it sounds like your right side fuel vent is blocked. It prevents air entry and so retards fuel flow but at some point fuel does flow some and this creates a vacuum that sucks the fuel from the other side.

Barry
[quote] ---


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pwmac(at)sisna.com
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PostPosted: Sat Sep 02, 2006 5:20 am    Post subject: Fuel feed problem Reply with quote

Roger,
Maybe I missed it but did you tell us what kind of fuel lines you are
using. (Vent and fuel feeds). I think If it was my plane here is what
I would do:
Replace all the lines, the cap gasket as well as confirm that the cap
vent is truly open & the same on both caps. Examine the fittings at
the tank for obstructions when replacing the lines. Clean the finger
strainer and examine them both for similarity.
I would also look inside the tank for bad stuff. The fittings are
visible from the fuel filler opening. Use a mirror for close exam.
Regards, Paul


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pwmac(at)sisna.com
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PostPosted: Sat Sep 02, 2006 5:23 am    Post subject: Fuel feed problem Reply with quote

Good point. It sounds like he used a straight fitting instead of the
preferred 90 degree fitting at the vent to tank connection.
Paul
==================
At 06:57 AM 9/2/2006, you wrote:
Quote:
Roger, it sounds like your right side fuel vent is blocked. It
prevents air entry and so retards fuel flow but at some point fuel
does flow some and this creates a vacuum that sucks the fuel from
the other side.

Barry


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rdmac(at)swbell.net
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PostPosted: Sat Sep 02, 2006 6:57 am    Post subject: Fuel feed problem Reply with quote

Paul,
The lines are what was supplied from Skystar back in '02, automotive
grade is my guess. The vent tube is clear tygon, either 1/4 or 3/8. I'm
thinking that I do have a blocked vent tube. I'll try to check that in the
next day or two. I probable need to go with a 90 degree fitting at the tank.
Thanks for your help.
Roger
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pwmac(at)sisna.com
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PostPosted: Sat Sep 02, 2006 7:38 am    Post subject: Fuel feed problem Reply with quote

If you have trouble finding a swivel fitting try the local farm store
that sells hydraulic fittings. The hose supplied by Skystar in that
time frame was Mil 6000 hose - bad stuff for most locals when using
auto gas. The hose will be properly labeled whether auto hose or Mil
hose. My recommendation - Replace all hose with SAE R-7 or R-9,
including the vent. Some R-9 is much stiffer than others. Check
several auto supply places.

The thing to remember if one is using auto gas is that some places
have very chemically bad stuff. I just read that there are now 50
formulations of gas used in the US. This may explain why some guys
get away with using the Mil hose.
Good luck, Paul
===================
At 08:56 AM 9/2/2006, you wrote:
[quote]

Paul,
The lines are what was supplied from Skystar back in '02, automotive
grade is my guess. The vent tube is clear tygon, either 1/4 or 3/8. I'm
thinking that I do have a blocked vent tube. I'll try to check that in the
next day or two. I probable need to go with a 90 degree fitting at the tank.
Thanks for your help.
Roger
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dosmythe(at)cox.net
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PostPosted: Sat Sep 02, 2006 7:47 am    Post subject: Fuel feed problem Reply with quote

Roger,
Don't know what Skystar provided in 02 but would suspect MIL-6000 black.
The MIL-6000 will be marked as such on the line. If so, get rid of that
stuff anywhere it's used in the plane. I would recommend either clear
Polyurethane (from Spruce) or SAE-R7 (automotive line) or SAE-R9 (fuel
injection automotive line). The R9 injection line is more expensive but is
better with ethanol. I have used the clear Polyurethane line from Spruce
for several years. It works great but will discolor over time. I have read
a bunch of stuff on fuel lines and came to the conclusion that "clear Tygon"
is not fuel rated. Only the yellow Tygon is????
In my opinion, a blocked vent tube would not cause unequal tank drains
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clint_bazzill(at)hotmail.
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PostPosted: Sat Sep 02, 2006 10:07 am    Post subject: Fuel feed problem Reply with quote

test
From: "Roger McConnell" <rdmac(at)swbell.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: Fuel feed problem
Date: Fri, 1 Sep 2006 17:09:27 -0500

I'm trying to understand if I have a problem or not. The fuel from the left
wing tank is being emptied before the fuel in the right tank even starts to
go down in my Model 7. Last week end after putting 5 gallons in each tank;
I notice that almost all the fuel had some how migrated over to the right
tank and only about two gallon was showing in the left. I made a couple of
steep turns to the left to try to get the fuel to run back over to the left
wing but nothing seems to happen. I'm really not too concerned about it I
just can't figure out why the fuel seem to migrate over to the right wing.
Even after the plane sits on level ground for several days the fuel still
will not equalize in each tank. Is it possible that the vent line from the
header tank to the right wing tank is pinched and only allowing fuel flow
from the left tank first? Will the fuel begin to flow from the right tank
after the left tank is completely empty? Opinions please.

Roger Mac


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clint_bazzill(at)hotmail.
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PostPosted: Sat Sep 02, 2006 10:14 am    Post subject: Fuel feed problem Reply with quote

My tanks never are equal in fuel usage. However, the lower my fuel is the
more evenly they become. Clint
From: Guy Buchanan <bnn(at)nethere.com>
Reply-To: kitfox-list(at)matronics.com
To: kitfox-list(at)matronics.com
Subject: Re: Fuel feed problem
Date: Fri, 01 Sep 2006 18:49:20 -0700



At 05:16 PM 9/1/2006, you wrote:
Quote:
Realizing this, it's easy to see that fuel might be
transported from "high" pressure side to "lo" pressure side. I.E. the
differential pressure will transferee fuel (via the header tank) to the
other tank.

I ran some numbers. If there's a 4 inch difference in surface height between
the two tanks, that corresponds to about 0.1 psi pressure head. That
pressure head corresponds to about 75 mph differential velocity between the
two pitot vents. In my case that would mean one pitot was blocked
completely! (Which we know would be a problem.) I'd guess you'd never get
more than 10% velocity variation between the two pitot. (Remember, any
variation would have to be extremely local, else you'd get a lift variation
between the two wings and subsequent roll.)

Since the tanks are about 60" apart, center to center, it takes about 1
degree of roll to generate 1" of pressure head. (That's about 7" difference
in wing-tip height.) You'd therefore have to fly around with 4 degrees of
roll, (28" at the tip,) to empty one tank. That's pretty extreme.

What does it all mean? I HAVE NO IDEA! (My tanks don't equalize either so
I'm trying to figure it out - for purely academic purposes, you understand.)
Guy Buchanan
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sat Sep 02, 2006 1:04 pm    Post subject: Fuel feed problem Reply with quote

Paul-
In my IV tanks, made in 1994, the vent opening is so close to the top
flange of the tank that it would be impossible to use a 90° fitting,
because you would not be able to rotate it. Where did you hear about
"the preferred 90 degree fitting"?...and what makes it preferable?

Lynn
On Saturday, September 2, 2006, at 09:22 AM, PWilson wrote:

Quote:


Good point. It sounds like he used a straight fitting instead of the
preferred 90 degree fitting at the vent to tank connection.
Paul
==================
At 06:57 AM 9/2/2006, you wrote:
> Roger, it sounds like your right side fuel vent is blocked. It
> prevents air entry and so retards fuel flow but at some point fuel
> does flow some and this creates a vacuum that sucks the fuel from the
> other side.
>
> Barry



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Lynn
Kitfox IV-Jabiru 2200
N369LM
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pwmac(at)sisna.com
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PostPosted: Sat Sep 02, 2006 5:53 pm    Post subject: Fuel feed problem Reply with quote

Yes the vent is at the top of the tank under the
flange. One can use a swivel 90 deg fitting. Some
have female threads so one has to use a close
union In any event they are available .Check
hydraulic supply houses. Check the car nut places
like Earls. Attached is a couple of pics foe an
even easier way using AN fittings & a straight
swivel from the hydraulics house + soft Al tubing.
Paul
=============

At 03:04 PM 9/2/2006, you wrote:
Quote:


Paul-
In my IV tanks, made in 1994, the vent opening
is so close to the top flange of the tank that
it would be impossible to use a 90° fitting,
because you would not be able to rotate it.
Where did you hear about "the preferred 90
degree fitting"?...and what makes it preferable?

Lynn
On Saturday, September 2, 2006, at 09:22 AM, PWilson wrote:

>
>
>Good point. It sounds like he used a straight
>fitting instead of the preferred 90 degree
>fitting at the vent to tank connection.
> Paul
>==================
>At 06:57 AM 9/2/2006, you wrote:
>>Roger, it sounds like your right side fuel
>>vent is blocked. It prevents air entry and so
>>retards fuel flow but at some point fuel does
>>flow some and this creates a vacuum that sucks the fuel from the other side.
>>
>>Barry
>




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PostPosted: Sun Sep 03, 2006 12:24 am    Post subject: Fuel feed problem Reply with quote

Roger, you can do all the steep turns you wish so long as they are ballanced
and no fuel will transfer, only slipping wil have the effect


From: "Roger McConnell" <rdmac(at)swbell.net>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: Fuel feed problem
Date: Fri, 1 Sep 2006 17:09:27 -0500
I’m trying to understand if I have a problem or not. The fuel from the left
wing tank is being emptied before the fuel in the right tank even starts to
go down in my Model 7. Last week end after putting 5 gallons in each tank;
I notice that almost all the fuel had some how migrated over to the right
tank and only about two gallon was showing in the left. I made a couple of
steep turns to the left to try to get the fuel to run back over to the left
wing but nothing seems to happen. I’m really not too concerned about it I
just can’t figure out why the fuel seem to migrate over to the right wing.
Even after the plane sits on level ground for several days the fuel still
will not equalize in each tank. Is it possible that the vent line from the
header tank to the right wing tank is pinched and only allowing fuel flow
from the left tank first? Will the fuel begin to flow from the right tank
after the left tank is completely empty? Opinions please.

Roger Mac

_________________________________________________________________
Become a fitness fanatic (at) http://xtramsn.co.nz/health


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neflyer48(at)cableone.net
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PostPosted: Sun Sep 03, 2006 5:36 am    Post subject: Fuel feed problem Reply with quote

I believe the only purpose of the fuel vent line is to insure that the header tank stays full. If the fuel is being used only from your left tank, then the right tank doesn't have equal pressure. Check your fuel cap vent on the right tank.

Jerry Kohles M3-912



---


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rjdaugh



Joined: 30 Aug 2006
Posts: 195

PostPosted: Sun Sep 03, 2006 1:22 pm    Post subject: Fuel feed problem Reply with quote

This comes up often. I believe that fuel levels in the two tanks are simply
the BEST indicator that we have of whether or not we are flying in a
coordinated manner. As John pointed out steep banked turns should have NO
effect if we are coordinated. But uncoordinated flight does. Try it an
see.

If Guy's calculations are right (and I suspect that they are - Thanks for
the analysis Guy!) It just points out how sensitive the fuel levels are to
flying with one wing low. Are there really Fox drivers out there that are
so good that they can tell if one wing tip is 7" higher than the other?
With the plane on a level surface (hangar floor?) this is easy too
determine, but try it out on a sorta level field. You need a good level to
tell.

When I fly, I just use the ball for an immediate indication of how level I
have the wings. I use the fuel levels in the tanks to tell me if I am
favoring one side or the other. It is fairly easy over a time period of 15
to 30 mins to move fuel from one tank to the other while flying. I very
seldom fly with full tanks, but when I do, I close a valve so that I am
drawing from only one tank, so I don't lose fuel out one vent or the other.

I am not saying that there can't be other explanations, only that a majority
of the time we are simply flying uncoordinated to a small degree.

Put a 3/4" piece of wood under one main wheel and check the levels again in
the morning.

Randy - straighten up and fly right!

.

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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Sep 03, 2006 4:43 pm    Post subject: Fuel feed problem Reply with quote

Last summer I lost one of the vented gas caps. (Don't ask) I decided for the
last flight of the summer I would swipe the gas cap off my Bombardier J5
track machine. This cap will fit but is not vented. The first thing to
happen was pressure built up in the un-vented tank and caused the vented
tank to over flow. Then the vented tank emptied before any fuel came out of
the tank with the un-vented cap.

I went to Canada's what not, come hardware, come tire shop, Canadian Tire,
A.K.A. "Crappy Tire" for another cap. The only one I could find had one of
those one way vent valves in it. No improvement from last summer! I then
drilled out the one way valve ( plastic) and drilled a 1/4"+ hole in the gas
cap I then soldered about 5" of steel brake line (1/4") into the hole and
bent the line forward into the slip stream. It is cheap, with a capitol
"C". And works like the original. Remember when soldering, heat the work
not the joint. I also took the rubber sealing gasket out before applying
the heat for the soldering. Now if they would only make chrome plated brake
line it would match the chrome caps.... Maybe later the fall I may paint
both gas caps.

BTW the home brew vented cap works great!

Noel
Mod III-A R582 Grey Hd., "B" box, Ivo In flight adj three blade UL.
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Kitfox III-A
Aerocet 1100 Floats
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Sep 03, 2006 4:46 pm    Post subject: Fuel feed problem Reply with quote

I doubt there is actually a workable definition of exactly what "gas" or
"gasoline" is ... Emptor cravat!

Noel

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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sun Sep 03, 2006 5:10 pm    Post subject: Fuel feed problem Reply with quote

Mod III-A has a site tube for the gauge..... I like your gauges...much
easier to read.

Noel

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http://www.matronics.com/Navigator?Kitfox-List

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Noel Loveys
Kitfox III-A
Aerocet 1100 Floats
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