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broken tailwheel spring

 
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sun Sep 17, 2006 5:01 am    Post subject: broken tailwheel spring Reply with quote

I had the main leaf of my tailwheel spring break yesterday during taxi,
just after landing on a grass runway...slightly bumpy surface.
Fortunately I had a spare leaf that my instructor and I changed out
rather quickly. Now I'll be looking for a replacement spring. The plane
now has just over 158 hours on it. How are other 'fox owners finding
the tailwheel springs holding up? Mine uses the main spring, and one
other "booster" spring leaf. My main broke just about a half-inch
forward of the tapered end of the booster spring leaf.

Lynn
Kitfox IV Speedster...Jabiru 2200


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Lynn
Kitfox IV-Jabiru 2200
N369LM
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sun Sep 17, 2006 5:42 am    Post subject: broken tailwheel spring Reply with quote

On Sep 17, 2006, at 3:03 PM, Lynn Matteson wrote:
Quote:
I had the main leaf of my tailwheel spring break yesterday during
taxi, just after landing on a grass runway...

I am sorry to hear that, Lynn. I broke mine this summer after about 450
hours and twice as many landings. I had only one leaf and now, I have
two; the main one and probably what you call the "booster" one.
My main one (the only one, at the time) snapped about half way. I got a
new one from Lowell and with the extra leaf (that I should have
installed long before but it needed modification and ... I was lazy) it
looks strong enough as it is.

I am surprised to see that yours broke, even with the "booster." Maybe
it wasn't long enough. Next time I go to my plane, I'll take a photo of
my tail spring as it is now.

Cheers,
Michel


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vcmi(at)lewiston.com
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PostPosted: Sun Sep 17, 2006 7:43 am    Post subject: broken tailwheel spring Reply with quote

Hi, I am Jerry in Lewiston Idaho and I have a Kitfox 1/2/4, ie it is a
modified l with improvements up thru 4. I have removed a Rotax 583 fwf and
am installing a Jabiru 2200. I would like info from anyone that has a
Jabiru conversion. On the tail wheel thing, I have had problems with
several tail wheel airplanes over the years and it appears that in those
that broke or came loose it could be traced to reverse caster in the way the
pivot pin of the tail wheel slopes or angles as it sits on the ground. I
must caster or slope slightly rearward so the wheel tends to trail. If this
is not the case you get a lot of vibration, not always noticeable in the
cockpit but nevertheless it is beating up the spring and attach point.
Would like to hear from those with Jabiru engines. Thanks.
---


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smokey_bear_40220(at)yaho
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PostPosted: Sun Sep 17, 2006 8:02 am    Post subject: broken tailwheel spring Reply with quote

My S-5 has 2 full springs, but the upper one has to
have a bolt slot, not simply a hole at the tailwheel
end. This gives full redundancy, but avoids the
stress on the bolt/spring when they bend at different
radi.

Lynn, I think that the half spring only makes a stress
point on the main spring. If there are several
different lengths of thinner helper springs, the load
is better distributed and less likely to break the
main spring.

Don't know how my double spring will work out over
time, but it seems to give me redundancy, if one
breaks. Enough to get home and replace the broken
one?

Kurt S. S-5

--- Lynn Matteson <lynnmatt(at)jps.net> wrote:

Quote:
I had the main leaf of my tailwheel spring break
yesterday during taxi,
just after landing on a grass runway...slightly
bumpy surface.
Fortunately I had a spare leaf that my instructor
and I changed out
rather quickly. Now I'll be looking for a
replacement spring. The plane
now has just over 158 hours on it. How are other
'fox owners finding
the tailwheel springs holding up? Mine uses the main
spring, and one
other "booster" spring leaf. My main broke just
about a half-inch
forward of the tapered end of the booster spring
leaf.

Lynn
Kitfox IV Speedster...Jabiru 2200

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jdmcbean(at)cableone.net
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PostPosted: Sun Sep 17, 2006 9:50 am    Post subject: broken tailwheel spring Reply with quote

Lynn,
Give us a shout we have a 3 leaf that several have used with good results.

Fly Safe !!
John & Debra McBean
www.kitfoxaircraft.com
"It's not how Fast... It's how Fun!"

--


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sun Sep 17, 2006 3:20 pm    Post subject: broken tailwheel spring Reply with quote

So one of the leafs has to bend at a different radius than the other,
hence the slotted leaf. Does this bolt just get tightened to a drag fit
then? This seems like a good idea in theory, but I'm thinking that it
leaves the tailwheel bracket-to-main leaf a little less than tight? Any
problems in that respect?

Lyn
On Sunday, September 17, 2006, at 12:01 PM, kurt schrader wrote:

Quote:

<smokey_bear_40220(at)yahoo.com>

My S-5 has 2 full springs, but the upper one has to
have a bolt slot, not simply a hole at the tailwheel
end. This gives full redundancy, but avoids the
stress on the bolt/spring when they bend at different
radi.

Lynn, I think that the half spring only makes a stress
point on the main spring. If there are several
different lengths of thinner helper springs, the load
is better distributed and less likely to break the
main spring.

Don't know how my double spring will work out over
time, but it seems to give me redundancy, if one
breaks. Enough to get home and replace the broken
one?

Kurt S. S-5

--- Lynn Matteson <lynnmatt(at)jps.net> wrote:

> I had the main leaf of my tailwheel spring break
> yesterday during taxi,
> just after landing on a grass runway...slightly
> bumpy surface.
> Fortunately I had a spare leaf that my instructor
> and I changed out
> rather quickly. Now I'll be looking for a
> replacement spring. The plane
> now has just over 158 hours on it. How are other
> 'fox owners finding
> the tailwheel springs holding up? Mine uses the main
> spring, and one
> other "booster" spring leaf. My main broke just
> about a half-inch
> forward of the tapered end of the booster spring
> leaf.
>
> Lynn
> Kitfox IV Speedster...Jabiru 2200

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Lynn
Kitfox IV-Jabiru 2200
N369LM
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smokey_bear_40220(at)yaho
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PostPosted: Mon Sep 18, 2006 3:46 pm    Post subject: broken tailwheel spring Reply with quote

So far no problems, but I am also experimenting with
rubber between the leaves and mounts for an even
softer ride. It does allow the tailwheel to bend more
sideways when turned, but it takes up the jolts better
too. More bending, but less shock?

Don't know if this will increase or decrease the life
of the system, but it rides nice. Quieter too.

Kurt S.

--- Lynn Matteson <lynnmatt(at)jps.net> wrote:

Quote:
So one of the leafs has to bend at a different
radius than the other,
hence the slotted leaf. Does this bolt just get
tightened to a drag fit
then? This seems like a good idea in theory, but I'm
thinking that it
leaves the tailwheel bracket-to-main leaf a little
less than tight? Any
problems in that respect?

Lyn

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rexjan(at)bigpond.com
Guest





PostPosted: Mon Sep 18, 2006 3:54 pm    Post subject: broken tailwheel spring Reply with quote

I had the main leaf of my tailwheel spring break yesterday during taxi,
just after landing on a grass runway...slightly bumpy surface.
Fortunately I had a spare leaf that my instructor and I changed out
rather quickly. Now I'll be looking for a replacement spring. The plane
now has just over 158 hours on it. How are other 'fox owners finding
the tailwheel springs holding up? Mine uses the main spring, and one
other "booster" spring leaf. My main broke just about a half-inch
forward of the tapered end of the booster spring leaf.

Hi ! Lynn,
  sorry to hear your tailspring broke but I'm glad it was no big problem. I have the Grove spring on mine but I thought I heard this was no longer available. It's spring aluminium although I don't know where the spring comes from as it seems rock solid as far as I can determine. This part worries me somewhat from that point of view. I have watched some steel leaf springs and to me they look much gentler on the airframe. However I guess a broken spring can be rather hard on things, so what is the best answer. I am not sure but I believe the Grove spring doesn't break. [ Cross my fingers ]
              Rex from Australia.
[quote][b]


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janderson412(at)hotmail.c
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PostPosted: Mon Sep 18, 2006 4:18 pm    Post subject: broken tailwheel spring Reply with quote

I too have the Grove tail spring. I believe the failures recorded so far
were due to the spring chaffing on the steel mounting brk/bolts and wearing
a depression thus causing a stress fracture. I have mounted mine in a nylon
block to stop this, looks good so far, does have a degree of spring to it.
Same stuff as the main legs..Picture if you wish. John


From: "Rex Shaw" <rexjan(at)bigpond.com>
Reply-To: kitfox-list(at)matronics.com
To: <kitfox-list(at)matronics.com>
Subject: Re: broken tailwheel spring
Date: Tue, 19 Sep 2006 09:25:04 -0700
I had the main leaf of my tailwheel spring break yesterday during taxi,
just after landing on a grass runway...slightly bumpy surface.
Fortunately I had a spare leaf that my instructor and I changed out
rather quickly. Now I'll be looking for a replacement spring. The plane
now has just over 158 hours on it. How are other 'fox owners finding
the tailwheel springs holding up? Mine uses the main spring, and one
other "booster" spring leaf. My main broke just about a half-inch
forward of the tapered end of the booster spring leaf.

Hi ! Lynn,
sorry to hear your tailspring broke but I'm glad it was no
big problem. I have the Grove spring on mine but I thought I heard this was
no longer available. It's spring aluminium although I don't know where the
spring comes from as it seems rock solid as far as I can determine. This
part worries me somewhat from that point of view. I have watched some steel
leaf springs and to me they look much gentler on the airframe. However I
guess a broken spring can be rather hard on things, so what is the best
answer. I am not sure but I believe the Grove spring doesn't break. [ Cross
my fingers ]

Rex from Australia.

_________________________________________________________________
Need more speed? Get Xtra Broadband (at)
http://jetstream.xtra.co.nz/chm/0,,202853-1000,00.html


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smokey_bear_40220(at)yaho
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PostPosted: Mon Sep 18, 2006 5:09 pm    Post subject: broken tailwheel spring Reply with quote

I wonder if your tail is just too light for the Al
tail spring? Did Grove make them different sizes for
light to heavy tails? One size does not fit all here.

30 lbs on the tail is a lot different ride than 65 lbs
or more. That is a guess at the ranges we fly with,
but I don't know. Haven't weighed mine under load,
only empty.

I know some have seen 150 lbs with wings folded and
that is too much for flight.

Kurt S.

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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Sep 19, 2006 3:57 am    Post subject: broken tailwheel spring Reply with quote

Hi Rex-
Yes, from what I heard the Grove TW spring has been discontinued.
I just ordered the 3-leaf spring from John McBean, and will try that
when it arrives. My tailwheel weight was 43 pounds during the weigh-in
at Airworthiness Certification time, with the total being 650 pounds.
When I lift the rear with fuel aboard, it is quite a bit more than 43,
and with 2 persons aboard, way more than that. I haven't done the math,
but during a landing, especially during a soft field landing with the
weight on the rear, that weight has got to be a big burden for the
spring.

Lynn

On Tuesday, September 19, 2006, at 12:25 PM, Rex Shaw wrote:

Quote:
I had the main leaf of my tailwheel spring break yesterday during taxi,
just after landing on a grass runway...slightly bumpy surface.
Fortunately I had a spare leaf that my instructor and I changed out
rather quickly. Now I'll be looking for a replacement spring. The plane
now has just over 158 hours on it. How are other 'fox owners finding
the tailwheel springs holding up? Mine uses the main spring, and one
other "booster" spring leaf. My main broke just about a half-inch
forward of the tapered end of the booster spring leaf.
Hi ! Lynn,
                 sorry to hear your tailspring broke but I'm glad it
was no big problem.  I have the Grove spring on mine but I thought I
heard this was no longer available. It's spring aluminium although I
don't know where the spring comes from as it seems rock solid as far
as I can determine. This part worries me somewhat from that point of
view. I have watched some steel leaf springs and to me they look much
gentler on the airframe. However I guess a broken spring can be rather
hard on things, so what is the best answer. I am not sure but I
believe the Grove spring doesn't break. [ Cross my fingers ]
                                                                       
                                      Rex from Australia.




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Lynn
Kitfox IV-Jabiru 2200
N369LM
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