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		steve2(at)sover.net Guest
 
 
 
 
 
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				 Posted: Sun Jan 01, 2006 6:14 am    Post subject: Slips / Rudder Pulley Brackets | 
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 Good, I'm not the only one to give the rudder a little boot on final
 sometimes. Doesn't slip like a Cub, but gets the job done and I don't have
 to mess with power. We need a steeper approach than standard at home base.
 Speaking of rudders, we noticed something last annual that was really tough
 to see. On the bulkhead ahead of the pilot's feet (forgot the number) are
 two rudder pulleys on either side of the airframe. They are a bitch to get
 at. After pulling the side nose inspection panel off, we noticed a 1/4 inch
 long crack at the top of the rudder pulley bracket. It takes some work, but
 we also saw the same crack on the 'back' side of the bracket.
 Since we saw it on the one bracket, we took a real hard look at the other
 side and found the same two cracks on the opposite side pulley brackets. The
 airframe's got about 8000 hours on it, and it is used for survey work where
 rudder is used often to correct yaw while on flightlines. Aircraft has been
 indoors for at least 20 years, maybe longer. These brackets are a bear to
 get at. It's one of the few places on the Commander where I thought it could
 have been made of a heavier gauge.
 Talk about rudders and slipping got me to remembering this. I'd be
 interested in hearing if anyone else has seen the same.
 Steve
 
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		tfisher(at)commandergroup Guest
 
 
 
 
 
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				 Posted: Sun Jan 01, 2006 9:26 am    Post subject: Slips / Rudder Pulley Brackets | 
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 My machine has been flying survey for 19 years so I think I will go take a
 look, thanks for that.
 Tom F.
 
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		wjrhamilton(at)optusnet.c Guest
 
 
 
 
 
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				 Posted: Mon Jan 02, 2006 12:08 am    Post subject: Slips / Rudder Pulley Brackets | 
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 Steve,
 My 500A (#1274) is the same, and it sure is hard to get at, So far I
 am just monitoring, while a work out a doable repair scheme.
 I also have the "standard"crack in the nose wheel support structure,
 where the shaft #5750039-11 and bearings #SF1301-1 reside, but at
 least this will be a tad easier to repair.
 Regards,
 Bill Hamilton
 At 01:14 2/01/2006, you wrote:
 Good, I'm not the only one to give the rudder a little boot on final
 sometimes. Doesn't slip like a Cub, but gets the job done and I don't have
 to mess with power. We need a steeper approach than standard at home base.
 Speaking of rudders, we noticed something last annual that was really tough
 to see. On the bulkhead ahead of the pilot's feet (forgot the number) are
 two rudder pulleys on either side of the airframe. They are a bitch to get
 at. After pulling the side nose inspection panel off, we noticed a 1/4 inch
 long crack at the top of the rudder pulley bracket. It takes some work, but
 we also saw the same crack on the 'back' side of the bracket.
 Since we saw it on the one bracket, we took a real hard look at the other
 side and found the same two cracks on the opposite side pulley brackets. The
 airframe's got about 8000 hours on it, and it is used for survey work where
 rudder is used often to correct yaw while on flightlines. Aircraft has been
 indoors for at least 20 years, maybe longer. These brackets are a bear to
 get at. It's one of the few places on the Commander where I thought it could
 have been made of a heavier gauge.
 Talk about rudders and slipping got me to remembering this. I'd be
 interested in hearing if anyone else has seen the same.
 Steve
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 CONFIDENTIALITY & PRIVILEGE NOTICE
 W.J.R.Hamilton,Glenalmond Group Companies,Fighter Flights Internet
 Services and Warbirds.Net. & <wjrhamilton(at)optusnet.com.au>.
 This message is intended for and should only be used by the
 addressee. It is confidential and may contain legally privileged
 information.If you are not the intended recipient any use
 distribution,disclosure or copying of this message is strictly
 prohibited.Confidentiality and legal privilege attached to this
 communication are not waived or lost by reason of the mistaken
 delivery to you.If you have received this message in error, please
 notify us immediately to Australia 61 (0)408 876 526
 Dolores capitis non fero. Eos do.
 
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		steve2(at)sover.net Guest
 
 
 
 
 
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				 Posted: Mon Jan 02, 2006 5:57 am    Post subject: Slips / Rudder Pulley Brackets | 
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 Good morning Bill,
 The four cracks were nearly identical in length on ours, and we're
 monitoring also. We did put a tiny stop-drill on each, but seeing as they
 cracked to a certain point and no further, we're wondering if they perhaps
 become somewhat stable over time once that intital crack forms?
 Steve
 
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		moe(at)rosspistons.com Guest
 
 
 
 
 
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				 Posted: Tue Jan 03, 2006 7:28 am    Post subject: Slips / Rudder Pulley Brackets | 
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 Steve,
 What model Commander was this on?
 Moe
 
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		steve2(at)sover.net Guest
 
 
 
 
 
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				 Posted: Tue Jan 03, 2006 8:18 am    Post subject: Slips / Rudder Pulley Brackets | 
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 1961 500B (Converted from an A in 1966 I think.)
 
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		wjrhamilton(at)optusnet.c Guest
 
 
 
 
 
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				 Posted: Tue Jan 03, 2006 6:23 pm    Post subject: Slips / Rudder Pulley Brackets | 
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 Steve,
 That seems possible, as close as I can get to the brackets to see,
 the original crack looks quite old, and the engineers who had been
 looking after the aircraft for some years, before I bought it
 indicated that they had not observed any change, but in those few
 years the aircraft did only low annual hours. My total airframe time
 is about 11,000, some of it on quite rough strips.
 Cheers,
 Bill Hamilton
 At 00:57 3/01/2006, you wrote:
 Good morning Bill,
 The four cracks were nearly identical in length on ours, and we're
 monitoring also. We did put a tiny stop-drill on each, but seeing as they
 cracked to a certain point and no further, we're wondering if they perhaps
 become somewhat stable over time once that intital crack forms?
 Steve
 CONFIDENTIALITY & PRIVILEGE NOTICE | 	  
 W.J.R.Hamilton,Glenalmond Group Companies,Fighter Flights Internet
 Services and Warbirds.Net. & <wjrhamilton(at)optusnet.com.au>.
 This message is intended for and should only be used by the
 addressee. It is confidential and may contain legally privileged
 information.If you are not the intended recipient any use
 distribution,disclosure or copying of this message is strictly
 prohibited.Confidentiality and legal privilege attached to this
 communication are not waived or lost by reason of the mistaken
 delivery to you.If you have received this message in error, please
 notify us immediately to Australia 61 (0)408 876 526
 Dolores capitis non fero. Eos do.
 
  |  | - The Matronics Commander-List Email Forum - |  |   |  Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
 
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		john(at)vormbaum.com Guest
 
 
 
 
 
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				 Posted: Tue Jan 03, 2006 6:47 pm    Post subject: Slips / Rudder Pulley Brackets | 
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 My 500B has 18,000 hours on it. My rudder pulley brackets are cracked.
 Morris includes an inspection of them on his 100hr. inspection sheet. He
 informed me that when they manufactured the brackets, they folded them but
 didn't stress relieve the corners. He's seen multitudes of cracked ones, and
 he says even the ones that haven't been stop drilled only crack to a certain
 point. He says it's a problem he's been aware of only for the last 20 years
 or so.
 He is of the opinion that they probably cracked about 10 minutes after the
 airframe was built (ok, maybe a little longer than that). He's also
 mentioned that he's never *ever* seen or heard of one failing.
 I guess I'll just continue to keep an eye on my pulleys, and see if anything
 changes....
 /John
 
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