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0-540 E vs C

 
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armywrights(at)adelphia.n
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PostPosted: Tue Nov 14, 2006 6:51 pm    Post subject: 0-540 E vs C Reply with quote

The O-540-E4A5 says it's for higher speed and rating. How do they do that?
I know that the "E" is for the power section and nose, but what does that
really mean in comparison to the "C" in the -C4B5 model? What parts are
different?

Rob Wright

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bcondrey



Joined: 03 Apr 2006
Posts: 580

PostPosted: Tue Nov 14, 2006 8:34 pm    Post subject: Re: 0-540 E vs C Reply with quote

Turns out the power section identifier was for the first version of the engine in that series. Pick a couple engines from the info on Tim's web page and look at the lineage - you'll find that they essentially start with the same thing and are simply configuration differences. Funny thing is that occasionally you wind up with something like the IO-540-C4B5 and IO-540-D4A5 (different power section code) but are absolutely identical engines physically but rated differently. The C4B5 is rated 250(at)2575 and the D4A5 is 260(at)2700. You'll also see that the IO-540-D4A5 is the same as the O-540-E4A5 but with fuel injection instead of a carb.

Bob


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armywrights(at)adelphia.n
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PostPosted: Wed Nov 15, 2006 3:43 pm    Post subject: 0-540 E vs C Reply with quote

Bob, Thanks. It always helps to have a confirmation.

I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research
I had done led me to believe that the two engines were identical, just
certificated at different rating depending on the airplane installation.
The overhauler told me the same thing, and then even wrote ... reconfigured
to -C4B5 in the engine logbook. It's when I asked him about the C4B5
write-up that he told me about the same engine/different rating issue.

So yes, even though my logbook says that it was reconfigured to a -C4B5, I
plan on operating it as high as 2700 RPM for the 260 HP.

So here's a follow up question for the A&P types: even though I know that I
"can" operate it however I want to since it's an experimental installation,
since I'd like to keep decent records on the engine should I make a write-up
of my intentions to operate the engine as a D4A5?

Rob Wright
#392

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jesse(at)itecusa.org
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PostPosted: Wed Nov 15, 2006 4:00 pm    Post subject: 0-540 E vs C Reply with quote

Do you really think the added 10HP at sea level will do anything except
increase your fuel burn? I know a guy who, in essence, derated the D4A5 to
a C4B5 so he didn't have to worry about backing off on the prop when
climbing. He set his governor for a max of about 1550rpm and doesn't feel
any need for more power, no matter how heavy he is loaded.

Do not archive.

Jesse Saint
I-TEC, Inc.
jesse(at)itecusa.org
www.itecusa.org
W: 352-465-4545
C: 352-427-0285

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armywrights(at)adelphia.n
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PostPosted: Wed Nov 15, 2006 4:21 pm    Post subject: 0-540 E vs C Reply with quote

Boy the list could have a field day with this guy's personal choices, even
if they may be yours!

I'm not worried about fuel burn since the time at 260HP would be so short.
However, an airfield that strains a 250HP's short field capabilities _may_
allow a safe margin in a 260 HP. Too many other factors could change this
simple analogy, so it still boils down to personal choices.

Rob Wright
#392

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pitts_pilot(at)bellsouth.
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PostPosted: Wed Nov 15, 2006 5:03 pm    Post subject: 0-540 E vs C Reply with quote

Rob Wright wrote:

Quote:


Bob, Thanks. It always helps to have a confirmation.

I bought a -F4B5 from an R44 and had it overhauled to a D4A5. The research
I had done led me to believe that the two engines were identical, just
certificated at different rating depending on the airplane installation.
The overhauler told me the same thing, and then even wrote ... reconfigured
to -C4B5 in the engine logbook. It's when I asked him about the C4B5
write-up that he told me about the same engine/different rating issue.

So yes, even though my logbook says that it was reconfigured to a -C4B5, I
plan on operating it as high as 2700 RPM for the 260 HP.

So here's a follow up question for the A&P types: even though I know that I
"can" operate it however I want to since it's an experimental installation,
since I'd like to keep decent records on the engine should I make a write-up
of my intentions to operate the engine as a D4A5?

Rob Wright
#392

Rob, I'm no A&P, so you might take this with a grain of salt (whatever

THAT means Very Happy )!
It really doesn't matter how you run your engine ..... it won't change
anything. Putting that info in your logs would just confuse a buyer
down the road, since he probably wouldn't know what the differences are.

Having said that, I'll point out that the 'redline' an engine is saddled
with is a number chosen to get the engine through it's rather rigorous
certification stage. The same is true of the leaning scenario. And
too, for the mogas issue! I've said here before .... I run the dickens
out of my O-360 on 92 octane mogas and it's nothing to see 3300 to 3400
on the tach when I'm wringing out the Pitts. No bad things have
happened so far in the 25 years I've been abusing it ..... because of
the high RPMs. So, just go out and fly the way you want to. The
operating limitations on your engine are rather conservative .... and
are that way so the manufacturer can get it certified.
Just MHO, and your mileage may differ.
Linn
do not archive


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rvbuilder(at)sausen.net
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PostPosted: Wed Nov 15, 2006 6:07 pm    Post subject: 0-540 E vs C Reply with quote

I find it funny that people would go to all this trouble for nothing
more than a psychological barrier. If you can do the same thing by
reducing or adding power then do it. Resetting governors to derate an
engine seems really stupid. I sure want to know I have ALL available
power in an emergency. If it shakes the engine apart so be it as long
as I have the option if needed. The rest of the time I will manage the
engine just like any other part of a flight to keep it in normal
parameters.

Michael

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jim(at)CombsFive.Com
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PostPosted: Wed Nov 15, 2006 6:22 pm    Post subject: 0-540 E vs C Reply with quote

I can't resist!

Why not make a throttle quadrant with a military power setting and a latch that you lift to get to "Military Power".

Set the engine up for 2400 (Normal T/O power) and have the other setting for full military power (2700 or so).

Then you can look over at the right seat and ask "Would you like to see a military power takeoff?" Shove it into "Afterburner" so to speak. Watch the fuel get poured into the tailpipe just like the real thing!

You have the power if you need it! but if you want to pinch pennies then use the "Normal T/O" power

Just a thought!

Jim Combs
N312F
#40192 - Finishing kit
============================================================
From: "RV Builder (Michael Sausen)" <rvbuilder(at)sausen.net>
Date: 2006/11/15 Wed PM 09:06:57 EST
To: <rv10-list(at)matronics.com>
Subject: RE: Re: 0-540 E vs C



I find it funny that people would go to all this trouble for nothing
more than a psychological barrier. If you can do the same thing by
reducing or adding power then do it. Resetting governors to derate an
engine seems really stupid. I sure want to know I have ALL available
power in an emergency. If it shakes the engine apart so be it as long
as I have the option if needed. The rest of the time I will manage the
engine just like any other part of a flight to keep it in normal
parameters.

Michael

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