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lrm(at)skyhawg.com Guest
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Posted: Sat Dec 23, 2006 8:17 am Post subject: odd and ends |
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Ass-a-tone. Larry, N1345L, www.skyhawg.com
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bryanmmartin
Joined: 10 Jan 2006 Posts: 1018
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Posted: Sat Dec 23, 2006 8:45 am Post subject: odd and ends |
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On Dec 23, 2006, at 10:48 AM, john butterfield wrote:
Quote: | what is the best method in getting the sharpie marks
off surfaces in prep for painting
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I used lacquer thinner.
Quote: | best way to seal (if necessary) the fuel connections
to the fuel selector. tape or proseal
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Teflon tape is not recommended for this. If you ever have to remove a
fitting and replace it, the tiny slivers of teflon tape left behind
in the female threads tend to come loose and find there way into the
fuel lines and possibly cause problems. These slivers of teflon are
nearly impossible to clean out of the female threads.
I used a white teflon based paste for sealing fittings. Even this
should be applied sparingly to make sure globs of it don't squeeze
out in the lines. I bought it at the local hardware stored. It comes
in a small plastic jar with a brush built into the lid. It doesn't
harden so the fittings can be removed again later if needed. ACS
sells similar products: Sealube, Bakerseal, Fuelube.
Auto parts stores sell products for this purpose as well. Any fuel
resistant paste type product will do the job.
Proseal is a two part fuel tank sealer coumpound and not really
designed for sealing pipe fittings.
--
Bryan Martin
N61BM, CH 601 XL,
RAM Subaru, Stratus redrive.
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_________________ --
Bryan Martin
N61BM, CH 601 XL, Stratus Subaru.
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p.mulwitz(at)worldnet.att Guest
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Posted: Sat Dec 23, 2006 8:57 am Post subject: odd and ends |
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Hi John,
Any organic solvent will remove Sharpie marks from aluminum. Mineral
Sprirts (low end paint thinner) will work if you apply some time and
patience. Lacquer thinner works instantly, but presents a problem or
two since it evaporates quickly from your cleaning rag and might be
harmful to breathe. Hotter solvents like Xylene will work but are
definitely hazardous to your health.
Teflon tape is a no-no for plumbing connections in fuel systems. I
use hardware store Teflon paste. Proseal is awful stuff meant to
seal fuel tanks and the like. You shouldn't have any need for it
when making fuel line connections. If you use the kit approach to
ZAC planes there are barb connectors that hoses fit over. In this
case all you need are hose clamps with no goup applied to either material.
I'm afraid I can't help with the glove box design. The XL does have
a huge baggage compartment, so maybe you could mark a little area
with a Sharpie in the baggage compartment for your gloves.
Have fun,
Paul
XL fuselage
do not archive
At 07:48 AM 12/23/2006, you wrote:
Quote: |
hi list.
a few questions.
what is the best method in getting the sharpie marks
off surfaces in prep for painting
best way to seal (if necessary) the fuel connections
to the fuel selector. tape or proseal
does anyone have plans or dementions or a good picture
of a glove box for the XL.
john butterfield
601XL corvair
torrance, CA
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 10:48 am Post subject: odd and ends |
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Laquer thinner dissolves sharpie ink really fast.
Use a PTFE fuel line sealant. The Black Death is too permanent.
Haven't decided on a map box yet.
Ed Moody II
Rayne, LA
601XL/Jabiru/flap motor
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craig(at)craigandjean.com Guest
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Posted: Sat Dec 23, 2006 11:19 am Post subject: odd and ends |
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Well everybody else has answered your other points so I'll chime in on the
glove box.
Van's sells a nice glove/map box for a mere $35:
www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1166901109-78-363&browse=airf
rame&product=mbox
<quote>
This map box can be installed in either a completed aircraft or in an
aircraft under construction. Designed for the RV-6/6A, 7/7A, 8/8A, 9/9A.
7 3/8" x 4 3/4" of open panel space is required.
Box dimensions 6 1/4" x 3 7/16" x 12". The 6 1/4" is also the width of most
avionics, which can be handy. Installed weight is 0.80 lbs. The kit comes
with all the necessary hardware, and an accurate template for cutting the
hole in the panel.
<end quote>
-- Craig
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 11:38 am Post subject: odd and ends |
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Let me emphasize something important here. First the background..... I am putting in TWO of Advanced Flight Systems' smaller EFIS/EIS screens which are 6.25" diagonal. I am putting in MINIMAL backup steam gauges..... a 2.25" ASI, 2.25" whiskey compass, Becker radio and transponder (both have 2.25" faces and 2, 7/16" square chassis), a Tiny Tach, a Hobbs, PSE 501 intercom, Ameriking ELT, and an EXP Buss 2V tray system power panel. That has to leave room for a single throttle, carb heat, cabin heat, and flap switch. The GPS and fuel selector will be on the console. I hope to still have room in the panel's corners for the eyeball vents. So far that looks likley.
The moral? Don't buy a glove box kit until you are sure you have room for one. Ours is a rather small panel and it fills up quickly.
Ed
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601zv(at)ritternet.com Guest
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Posted: Sat Dec 23, 2006 11:49 am Post subject: odd and ends |
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I've found carburetor cleaner in 99-cent spray can to be very effective and the most convenient. If there are any drawbacks, what might they be?
Do not archive.
[quote] ---
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Terry Phillips

Joined: 11 Jan 2006 Posts: 346 Location: Corvallis, MT
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Posted: Sat Dec 23, 2006 11:49 am Post subject: odd and ends |
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John
I haven't started building yet, in fact, I'm awaiting delivery of my 601
plans. However, consider the drawing 6-B-18 that is available on ZAC's
website. It looks to me like there is a vacant space measuring about 15"
long x 5" deep x ~5" wide located in the center console, above the joystick
linkage. If, as appears from the drawing, this space is truly vacant, I
would think that one could build in a storage compartment by putting in a
bottom just above the joystick linkage, extending from the front to the
rear of the console. Then hinge the cover (arm rest) at the rear and
install a latch at the front to allow access to the compartment.
We have just such a compartment in our VW Golf, and it is really handy. It
would, obviously, take a bit of design work for the cover and bottom, with
special care to eliminate any sharp edges and/or crevices.
Has anyone used that space for storage?
Meanwhile, if you have space in your panel, Van's offers a map box kit:
http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1166902596-496-561&browse=airframe&product=mbox
that is sized to fit into the radio stack. It costs only $35.
Terry
At 07:48 AM 12/23/2006 -0800, you wrote:
Quote: | hi list.
a few questions.
what is the best method in getting the sharpie marks
off surfaces in prep for painting
best way to seal (if necessary) the fuel connections
to the fuel selector. tape or proseal
does anyone have plans or dementions or a good picture
of a glove box for the XL.
john butterfield
601XL corvair
torrance, CA
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Terry Phillips
ttp44~~at~~rkymtn.net
Corvallis MT
Just starting a 601 kit
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_________________ Terry Phillips
Corvallis, MT
ttp44<at>rkymtn.net
Zenith 601XL/Jab 3300 slow build kit - Tail feathers done; working on the wings. |
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 12:18 pm Post subject: odd and ends |
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Not sure, Robin. Carburetors aren't ever painted after cleaning so small nonvolatile residues aren't critical there. A minute film of residue could totally screw up a paint job. Not sure what's left over if anything after crab cleaner.
As for the laquer thinner, there isn't any liver cancer Hx in my family and we've been prepping trucks for body and paint work using laquer thinner for many years. I've heard others on the list tell of how lethal it is but with decent ventilation, I've seen no problems. I'm 53 and my dad (the truckline operator) is 79. We've been out of the truckline business for 20+ years now but have contiued to use the stuff in hobby work. Use your own best judgment. I'll tell you this much... laquer thinner will dissolve almost everything except glass and stainless steel.
Ed
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 12:21 pm Post subject: odd and ends |
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I believe the elevator cables leave only about 1.5 - 2.0 inches vertically under that armrest. I've been working in that area the past few days.
Ed Moody II
601XL
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p.mulwitz(at)worldnet.att Guest
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Posted: Sat Dec 23, 2006 12:37 pm Post subject: odd and ends |
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Hi Terry,
One little problem with your idea for a storage compartment in the
center console/arm rest. You would have to decide how much you want
to limit the stick travel before determining what size compartment to make.
If you put the box all the way to the stick linkage area then you
would only be able to pitch the nose down but never up.
I still think the baggage compartment is fertile territory for map storage.
Paul
XL fuselage
do not archive
At 11:47 AM 12/23/2006, you wrote:
Quote: | haven't started building yet, in fact, I'm awaiting delivery of my
601 plans. However, consider the drawing 6-B-18 that is available on
ZAC's website. It looks to me like there is a vacant space measuring
about 15" long x 5" deep x ~5" wide located in the center console,
above the joystick linkage. If, as appears from the drawing, this
space is truly vacant, I would think that one could build in a
storage compartment by putting in a bottom just above the joystick
linkage, extending from the front to the rear of the console. Then
hinge the cover (arm rest) at the rear and install a latch at the
front to allow access to the compartment.
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craig(at)craigandjean.com Guest
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Posted: Sat Dec 23, 2006 12:40 pm Post subject: odd and ends |
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Why the Tiny tach and Hobbs? Don't the AFS boxes provide that?
-- Craig
[quote] [b]
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601zv(at)ritternet.com Guest
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Posted: Sat Dec 23, 2006 12:54 pm Post subject: odd and ends |
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I've thought of doing that, but to provide clearance for the upper elevator
cable, it seems it would be less an one inch deep, so hardly worth the
effort.
Do not archive.
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Terry Phillips

Joined: 11 Jan 2006 Posts: 346 Location: Corvallis, MT
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Posted: Sat Dec 23, 2006 2:43 pm Post subject: odd and ends |
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Alas, the rudder cable did not appear on the 6-B-18 dwg from the website. I
see that the cable does appear on the 6-B-23 Dwg. What a shame to waste
that beautiful (almost) vacant space.
It looks like that between the cable and the aileron control tube there is
not enough space left in the center console to worry about. Oh well.
About the only way I can see to utilize that space for storage would be to
redirect the top rudder control cable under the storage area with pulleys.
But that would eat into the storage space, complicate the control system,
and increase drag on the rudder control (probably not a major issue, given
the present asymmetry between the aileron and elevator control forces).
do not archive
Terry
At 02:54 PM 12/23/2006 -0600, you wrote:
[quote]I've thought of doing that, but to provide clearance for the upper
elevator cable, it seems it would be less an one inch deep, so hardly
worth the effort.
Do not archive.
---
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_________________ Terry Phillips
Corvallis, MT
ttp44<at>rkymtn.net
Zenith 601XL/Jab 3300 slow build kit - Tail feathers done; working on the wings. |
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gfmjr_20(at)HOTMAIL.COM Guest
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Posted: Sat Dec 23, 2006 3:31 pm Post subject: odd and ends |
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Another possible option that I used for a storage console was to leave the
original design in tact but build an addition onto the top of the original
cover. I made mine about 2 inches deep and had it open along the passenger
side. It doesn't quite fit maps but its good for just about everything else.
I also used a Vans "glove box" but with limited space on the panel I
mounted it behind the passenger seat
George May
601XL 912s--30 hours
_________________________________________________________________
Dave vs. Carl: The Insignificant Championship Series. Who will win?
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amyvega2005(at)earthlink. Guest
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Posted: Sat Dec 23, 2006 4:45 pm Post subject: odd and ends |
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we use denatured alcohol. takes it off just fine.
Juan
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 4:45 pm Post subject: odd and ends |
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First I should thank you for the confidence you place in my ability to choose an EFIS/EIS that can never fail (my attempt at aircraft construction humor). I believe that anyone who uses a glass panel as primary instrumentation and does not give himself a few critical backups is whistling past the graveyard. My opinion is that I need a whiskey compass if the electrical system is shut down (my gps eats batteries like a dog eats bacon), an ASI to fly a safe approach, a tach to manage the engine safely, and my GPS can give me ALT if that's critical (if the electrical power is off, I'm screwed on that one). The EIS does include an engine hour meter but the Hobbs is a backup incase the memory in the unit gets fried. I know, I know, next you'll ask if I wear a belt and suspenders (I only wear a belt.... I don't care who gets mooned).
Ed
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 4:50 pm Post subject: odd and ends |
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Terry, it's the upper elevator cable tha's in the way. The rudder cables are farther down and would allow you some space if not for the elevator cable. Make the armrest removable with platenuts anyway because that is a good access for inspection and turnbuckle adjustment.
Ed
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craig(at)craigandjean.com Guest
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Posted: Sat Dec 23, 2006 4:59 pm Post subject: odd and ends |
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But you have *two* of the AF-3400- are you expecting both to fail? And (correct me if I'm wrong) the Tiny Tach needs power. So if you loose power you will have no RPM indication. As to the Hobbs - I presume you will be logging your hours in your log book. So if both of your 3400's fail you would enter the accumulated hours in the replacement(s).
I'm all for back-up. I'm backing up my Stratomaster Enigma with an ASI. But my GPS-296 will run for 11 hours on batteries if you turn the backlight down.
-- Craig
[quote][b]
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dredmoody(at)cox.net Guest
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Posted: Sat Dec 23, 2006 5:10 pm Post subject: odd and ends |
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Does the elecrtrical system have to fail to have the EFIS fail on its own? The pair of 3400 units are interfaced with an ethernet card so they offer backup to each other but the tiny tach can operate off the battery if that's in good shape even if the AFS units are shut down. If you think the Hobbs is too redundant I'm okay with that. I'll still install it.
Ed
Do Not Archive
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