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Fuel Injection System

 
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bsavage22(at)hotmail.com
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PostPosted: Wed Feb 07, 2007 5:15 pm    Post subject: Fuel Injection System Reply with quote

I have been reading with interest all of the postings on purge valves on the
AirFlow Perfromance System. I am getting ready to order an engine for my
RV-7A and I am wondering if there is a consensus on what brand of fuel
injection that I should order. I am looking at either the Silver Hawk EX or
the Airflow Performance system. What are the pro and cons of each?
Thanks,
Bob Savage

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khorton01(at)rogers.com
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PostPosted: Wed Feb 07, 2007 6:50 pm    Post subject: Fuel Injection System Reply with quote

On 7 Feb 2007, at 20:14, Robert Savage wrote:

Quote:


I have been reading with interest all of the postings on purge
valves on the AirFlow Perfromance System. I am getting ready to
order an engine for my RV-7A and I am wondering if there is a
consensus on what brand of fuel injection that I should order. I
am looking at either the Silver Hawk EX or the Airflow Performance
system. What are the pro and cons of each?

They probably both have the same performance and reliability (if
installed in accordance with the installation instructions). But,
the AFP is cheaper to purchase, cheaper to overhaul, and cheaper to
tweak the injectors so all cylinders reach peak EGT at the same fuel
flow.

But, if Van sells any firewall forward stuff for a fuel injected
engine of your type, it will be designed for the Bendix system. You
can expect to have to make airbox mods to match the AFP system, as it
puts the air intake in a bit different place than with a Bendix.
Dozens (hundreds?) of RV builders have successfully done these mods,
so it is doable.

Kevin Horton
Ottawa, Canada


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dan(at)rvproject.com
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PostPosted: Wed Feb 07, 2007 7:40 pm    Post subject: Fuel Injection System Reply with quote

It's not so "do it yourself" as Kevin implied. Van's actually sells certain
kits for AFP installs specifically. For example:

http://www.vansaircraft.com/cgi-bin/catalog.cgi?ident=1170905908-136-117&browse=engines&product=fab-vertical

do not archive
)_( Dan

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khorton01(at)rogers.com
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PostPosted: Thu Feb 08, 2007 3:08 am    Post subject: Fuel Injection System Reply with quote

What about the engines with injectors on the front of the oil sump,
like the angle valve IO-360s? Does Van sell a snorkel that fits, or
do you still have to either modify one for a Silver Hawk system, or
make your own? And what about firewall forward kits? Does Van sell
any for engines with AFP, or are they all for engines with the Silver
Hawk system?

Kevin

On 7 Feb 2007, at 22:39, Dan Checkoway wrote:

[quote]

It's not so "do it yourself" as Kevin implied. Van's actually
sells certain kits for AFP installs specifically. For example:

http://www.vansaircraft.com/cgi-bin/catalog.cgi?
ident=1170905908-136-117&browse=engines&product=fab-vertical

do not archive
)_( Dan

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dfischer(at)iserv.net
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PostPosted: Thu Feb 08, 2007 6:16 am    Post subject: Fuel Injection System Reply with quote

If I've heard correctly, one big drawback to the AFP system compared to
the Bendix-type is that AFP requires a return line to the fuel tank where
the Silverhawk does not. Not a big deal if your tanks are not done, but
troublesome if they are. I remember this from questions on the Yahoo
XP-360 list I asked during my tank construction. If this is wrong, please
correct me since I still have time to add return lines if needed, but my
plan is Silverhawk. The tuning info is intriguing, however. As for cost,
I plan to get my engine built with FI from the outset, but see from Aero
Sport's website prices for IO-320 and O-320 the Silverhawk EX increases
the price by $1000. AFP's website shows their conversion kit as $3000.
Maybe AFP knocks off $2K when supplied by a engine builder such as Aero
Sport and makes it comparable but I've not seen any proof yet of AFP being
cheaper (less expensive). This is a good line of discussion for me since
I have had the same questions of AFP vs. Silverhawk.

Doug Fischer
RV-9A Wings

do not archive

Quote:
They probably both have the same performance and reliability (if
installed in accordance with the installation instructions). But,
the AFP is cheaper to purchase, cheaper to overhaul, and cheaper to
tweak the injectors so all cylinders reach peak EGT at the same fuel
flow.
>
Kevin Horton
Ottawa, Canada



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dan(at)rvproject.com
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PostPosted: Thu Feb 08, 2007 6:38 am    Post subject: Fuel Injection System Reply with quote

Quote:
What about the engines with injectors on the front of the oil sump, like
the angle valve IO-360s? Does Van sell a snorkel that fits, or do you
still have to either modify one for a Silver Hawk system, or make your
own? And what about firewall forward kits? Does Van sell any for
engines with AFP, or are they all for engines with the Silver Hawk
system?

Good point. Yeah, for that setup, I think you're largely gonna have to
DIY...at least in terms of the FAB mods if not the control cables as well.

But from what I've seen, people using angle valve/horizontal induction are
in a small minority. I'd put money on the original poster having
parallel/vertical... Wink

do not archive
)_( Dan


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gerf(at)gerf.com
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PostPosted: Thu Feb 08, 2007 6:43 am    Post subject: Fuel Injection System Reply with quote

Not quite correct. Its not a full time return line, its only for use with the purge valve for flushing he fuel lines before startup.  It doesn't need to extend back to the tank. In my setup its T'ed into the right tank supply line just up stream of the fuel selector in the cabin. No changes to the fuel tanks required, easy to retrofit even on a completed plane.

g

>--


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dan(at)rvproject.com
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PostPosted: Thu Feb 08, 2007 8:02 am    Post subject: Fuel Injection System Reply with quote

See the attached photos for what Gerry mentioned. Very easy to tee the AFP purge return into the fuel supply.

)_( Dan
RV-7 N714D
www.rvproject.com
www.weathermeister.com
[quote] ---


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20030519_tee_installed[1].jpg
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20030519_tee_installed[1].jpg



20030519_snap_bushing_and_tubing[1].jpg
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bsavage22(at)hotmail.com
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PostPosted: Thu Feb 08, 2007 9:23 am    Post subject: Fuel Injection System Reply with quote

My plan is to use a Mattituck parallel valve engine with a horizontal
induction. Based on what I have read on this list and how I understand that
Van's firewall forward kits are put together, the Silver Hawk would be the
most straightforward installation. BTW, Mattituck says that both fuel
injection systems cost the same on an engine bought from them. Thanks for
all of the input.
Bob
Finishing Kit RV7A QB

Quote:
From: "Dan Checkoway" <dan(at)rvproject.com>
Reply-To: rv-list(at)matronics.com
To: <rv-list(at)matronics.com>
Subject: Re: Fuel Injection System
Date: Thu, 8 Feb 2007 06:37:14 -0800



>What about the engines with injectors on the front of the oil sump, like
>the angle valve IO-360s? Does Van sell a snorkel that fits, or do you
>still have to either modify one for a Silver Hawk system, or make your
>own? And what about firewall forward kits? Does Van sell any for
>engines with AFP, or are they all for engines with the Silver Hawk
>system?

Good point. Yeah, for that setup, I think you're largely gonna have to
DIY...at least in terms of the FAB mods if not the control cables as well.

But from what I've seen, people using angle valve/horizontal induction are
in a small minority. I'd put money on the original poster having
parallel/vertical... Wink

do not archive
)_( Dan


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Erich_Weaver(at)URSCorp.c
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PostPosted: Thu Feb 08, 2007 9:26 am    Post subject: Fuel Injection System Reply with quote

I have the AFP system on an IO-360B1B, which is essentially just like an
O-360 (vertical induction) but replacing the carb with the AFP throttle
body. In my case, upon informing VANs of my set up they just altered the
firewall forward kit slightly. No changes to the airbox were needed. The
only thing that wasnt quite right was that I had to exchange my mixture
cable for one that was a few inches longer. I adjusted the location for
the firewall pass-though on the mixture cable to better match the position
on the throttle body and had to experiment a little making throttle and
mixture cable attach brackets, but it wasnt bad overall. I have also had
excellent customer service from Don at AFP.

Erich Weaver


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gerf(at)gerf.com
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PostPosted: Thu Feb 08, 2007 10:08 am    Post subject: Fuel Injection System Reply with quote

To put all this in perspective ... the firewall forward kit isn't exactly "bolt on" in general. The extra effort involved, if there is any, to use the AFP injection system over an alternative is minor compared to the machinations you go through in general once you get forward of the firewall. Choose the best setup for your mission, the rest is details.

g

>--


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david.nelson(at)pobox.com
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PostPosted: Thu Feb 08, 2007 12:57 pm    Post subject: Fuel Injection System Reply with quote

Hi Dan,

I'm curious - in looking at your pics, why didn't you plum the return in
between the two backets?

Thanks,
/\/elson
RV-7A Fuselage
Austin, TX

--
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dan(at)rvproject.com
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PostPosted: Thu Feb 08, 2007 1:45 pm    Post subject: Fuel Injection System Reply with quote

My philosophy was...the closer to the tank the better. I don't think it
makes much difference.

)_( Dan

---


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david.nelson(at)pobox.com
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PostPosted: Thu Feb 08, 2007 2:37 pm    Post subject: Fuel Injection System Reply with quote

Sounds reasonable.

Thanks,
/\/elson

Do not archive

On Thu, 8 Feb 2007, Dan Checkoway wrote:

[quote]

My philosophy was...the closer to the tank the better. I don't think it
makes much difference.

)_( Dan

---


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kahuna



Joined: 02 Feb 2007
Posts: 93

PostPosted: Fri Feb 09, 2007 4:25 am    Post subject: Fuel Injection System Reply with quote

If you plumb into your fuel supply system instead of the tank or vent,
then there is a possibility of contaminating the fuel supply with air
should there ever be a problem with the return lines. IF this happens,
the result is a loss in steady fuel supply to the system and potential
engine failure.
I have personal experience with this failure mode.
Mike
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