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aileron etc weights [was: Europa 4-seater]

 
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Rowland_Carson



Joined: 04 Jul 2008
Posts: 155
Location: Cheltenham, England

PostPosted: Wed Jun 24, 2009 6:35 am    Post subject: aileron etc weights [was: Europa 4-seater] Reply with quote

At 2009-06-24 13:12 +0300 Raimo Toivio wrote:

Quote:
I called Andy Draper 26. January 2000 and he stated "The Ideal
weight of the umpainted aileron is around 1100 grams +/- 10%". I was
so happy my ailerons were 1126 grams /stbd and 1150 grams /port

Raimo - please tell me that was BEFORE you added the horn balances! I
didn't weigh mine until after the horns were added and they came out
at 2505g (starboard) and 2495g (port) which seems unbelievably heavy
in comparison.

I did weigh the lead weights before they were fitted to the horns and
they were about 520g each, so subtracting 2 of those gives about
1460g for the aileron structure without the lead.

My flaps seem pretty heavy too - they are 3285g (starboard) and 3225g (port).

None of the above are profiled or painted yet, they are just as laid
up, with the peel-ply removed.

Any comments from others who have weighed their control surfaces?

regards

Rowland
--
| Rowland Carson LAA #16532 http://home.clara.net/rowil/aviation/
| 1280 hours building Europa #435 G-ROWI e-mail <rowil(at)clara.net>


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PostPosted: Wed Jun 24, 2009 7:39 am    Post subject: aileron etc weights [was: Europa 4-seater] Reply with quote

Row - take it easy!

That "ideal weight for ailerons" was

- just after removing peel ply
- before horns
- before mass balances
and even
- before hinges!

I am sure your ailerons are first class and strong enough.

I could not find easily "ideal weights" or "my weights" for the flaps but I have a memory they were around 2500 grams WITHOUT hinges again.

I think some kind of the proof of the high quality workmanship is that your weights between port and stbd-side flaps and ailerons are so near with each others ( flaps 3285g and 3225g - that means less than 2%, ailerons at 2505g and 2495g, that means less than 0,4% !!!).

Instead of that I found a rudder weight. That was 1813 grams WITH rudder horn but before surface (and Mr Neville Eyre stated 1/12/1999 1800 grams would be ideal and sooooo happy I were).

Are you happy now?

Raimo OH-XRT
---


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Rowland_Carson



Joined: 04 Jul 2008
Posts: 155
Location: Cheltenham, England

PostPosted: Wed Jun 24, 2009 9:54 am    Post subject: aileron etc weights [was: Europa 4-seater] Reply with quote

At 2009-06-24 18:39 +0300 Raimo Toivio wrote:

Quote:
Instead of that I found a rudder weight. That was 1813 grams WITH
rudder horn but before surface

Raimo - I didn't weigh my rudder before I profiled and gel-coat
finished it (didn't have a handy digital fish scale or baggage scale
back then). It is now 2905g with hinges fitted and horn in LE for
pushrod control. I think I applied the Schwabellack gel-coat about 5
times and rubbed almost all of it off again before discovering where
to STOP rubbing! So, there may be a bit more weight in the finish
than is ideal. But, you have to start practising somewhere ...

Quote:
Neville Eyre stated 1/12/1999 1800 grams would be ideal

I wish these "ideal" component weights had been advertised a bit more
widely back then - they would have been a guide to how well one is
doing in keeping out excess weight (usually excess epoxy on the
control surfaces).

regards

Rowland
--
| Rowland Carson LAA #16532 http://home.clara.net/rowil/aviation/
| 1280 hours building Europa #435 G-ROWI e-mail <rowil(at)clara.net>


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PostPosted: Wed Jun 24, 2009 12:23 pm    Post subject: aileron etc weights [was: Europa 4-seater] Reply with quote

Quote:
I wish these "ideal" component weights had been advertised a bit more
widely back then - they would have been a guide to how well one is
doing in keeping out excess weight (usually excess epoxy on the

Row,

That information was there just because I called factory and asked during those days.
That was because I HAD NO IDEA WHAT´S THE QUALITY OF MY WORK.
Could you imagine the situation to be *only one* in the country building Europa or even ANY composite plane?
I promise that was a lonely man project.
You englismen will find almost a nearest village and a nearest Europa builder is there - is not that so?

Anyway - I do think "ideal weights" come "automatically" after a good workmanship.
You have proved it. Me too.

That is because weldone manual - thanks to Europa factory, Andy and Nev I think.

Raimo OH-XRT


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